1. Маанилүү коопсуздук нускамалары
Before operating the Holzmann BS 128HDR-230V metal band saw, carefully read and understand all instructions and safety warnings in this manual. Failure to follow these instructions may result in electric shock, fire, and/or serious injury. Keep this manual for future reference.
- Жумуш аймагынын коопсуздугу: Жумушчу жерди таза жана жакшы жарыктандырыңыз. Башаламан же караңгы жерлер кырсыкка чакырат. Жарылуучу чөйрөдө, мисалы, күйүүчү суюктуктар, газдар же чаң бар жерде электр шаймандарын иштетпеңиз.
- Электр коопсуздугу: Электр шайманынын сайгычтары розеткага дал келиши керек. Эч качан сайгычты эч кандай жол менен өзгөртпөңүз. Жерге туташтырылган же жерге төшөлгөн беттерге денеге тийбеңиз. Электр шаймандарын жамгырга же нымдуу шарттарга тийгизбеңиз.
- Жеке коопсуздук: Always wear appropriate personal protective equipment (PPE) including safety glasses, hearing protection, and gloves. Do not overreach. Keep proper footing and balance at all times.
- Куралды колдонуу жана кам көрүү: Электр аспапты күчтөп албаңыз. Колдонмоңуз үчүн туура электр шайманын колдонуңуз. Кандайдыр бир тууралоолорду жасоодон, аксессуарларды алмаштыруудан же электр шаймандарын сактоодон мурда вилканы кубат булагынан ажыратыңыз.
- Материалдык коопсуздук: Даярдоочу бөлүктүн бекем clamped before cutting. Never attempt to cut freehand.
2. Продукт бүтүп калдыview
The Holzmann BS 128HDR-230V is a semi-automatic metal band saw designed for precise cutting of various metal materials. It features an automatic stop function, a cast iron arm with ball-bearing blade guides, continuously adjustable descent speed via a hydraulic cylinder, and a quick-release vise with a cutting stop. The machine is equipped with removable handles and wheels for easy workshop mobility. Its three adjustable blade speeds allow for optimal cutting across a wide range of materials.
1-сүрөт: Holzmann BS 128HDR-230V Metal Band Saw. This image shows the complete band saw unit, featuring a grey cutting head mounted on a red stand with wheels for portability. The blade, motor, and control panel are visible on the upper section, while the lower section provides a stable base.
3. Орнотуу жана чогултуу
3.1 Таңгактан чыгаруу жана текшерүү
Carefully unpack all components. Inspect the machine for any damage that may have occurred during transit. Report any damage to your supplier immediately. Ensure all parts listed in the packing list are present.
3.2 Base Assembly and Placement
The band saw is delivered with a base designed to facilitate the installation of a cooling system (if applicable) and provides stability. Assemble the base according to the included assembly diagram. Position the machine on a firm, level surface capable of supporting its weight (86 kg gross). Ensure adequate clearance around the machine for safe operation and material handling. The integrated wheels allow for easy repositioning within the workshop.
3.3 Электрдик туташуу
Connect the machine to a grounded 230 V, 50 Hz power supply. Ensure the electrical circuit is protected by an appropriate fuse or circuit breaker. Do not use extension cords unless absolutely necessary, and ensure they are rated for the machine's power requirements (550 W).
3.4 Чачты орнотуу
The machine is supplied with one blade. To install or replace the blade (dimensions: 1638 x 0.6 x 13 mm):
- Машинанын электр кубатынан ажыратылганын текшериңиз.
- Бычак коргоочу капкактарын ачыңыз.
- Carefully position the blade around the wheels, ensuring the teeth are pointing in the correct cutting direction.
- Adjust the blade tension until it is firm but not overly tight. Refer to the machine's tensioning mechanism for specific instructions.
- Adjust the ball-bearing blade guides to ensure proper blade alignment and support.
- Close the blade guard covers securely.
3.5 Vise Setup
The quick-release vise is used to secure the workpiece. Adjust the vise jaws to accommodate the material size. The integrated cutting stop helps ensure repeatable cut lengths.
4. Иштөө нускамалары
4.1 Күйгүзүү/өчүрүү
To turn the machine on, press the green START button. To turn it off, press the red STOP button. The machine also features an automatic stop function that will halt operation once a cut is completed.
4.2 Кесүү бурчун жөнгө салуу
The saw bow can be rotated from -45° to 60° to perform miter cuts. Loosen the locking mechanism, adjust the bow to the desired angle using the angle scale, and then securely tighten the locking mechanism.
4.3 Adjusting Blade Speed
The machine offers three blade speeds: 23, 34, or 54 meters per minute (M/min). Select the appropriate speed based on the material being cut. Softer metals generally require higher speeds, while harder metals require lower speeds. Refer to the machine's speed selection mechanism for adjustment.
4.4 Adjusting Descent Speed
The descent speed of the saw arm is continuously adjustable via a hydraulic cylinder. Adjust the control knob to achieve the desired feed rate for optimal cutting performance and blade life. A slower descent speed is generally recommended for harder materials or larger workpieces.
4.5 Кесүү кубаттуулугу
Кесүү кубаттуулугунун максималдуу көрсөткүчтөрү төмөнкүлөр:
- Round Solid Material:
- 125 mm at 90°
- 95 mm at 45°
- 50 mm at 60°
- Rectangular Profile Материал:
- 100 x 150 mm at 90°
- 95 x 76 mm at 45°
- 50 x 56 mm at 60°
5. Техникалык тейлөө
Regular maintenance ensures the longevity and safe operation of your band saw. Always disconnect the machine from the power supply before performing any maintenance.
5.1 Тазалоо
After each use, clean the machine to remove metal chips and dust. Use a brush or compressed air. Do not use solvents that may damage painted surfaces or electrical components.
5.2 Blade алмаштыруу
Replace the blade when it becomes dull or damaged. Follow the blade installation steps in Section 3.4. Always use blades of the correct dimensions (1638 x 0.6 x 13 mm).
5.3 Blade Guide Bearings
Periodically inspect the ball-bearing blade guides for wear or damage. Adjust them as needed to ensure proper blade support and prevent premature blade wear.
5.4 Майлоо
Regularly lubricate moving parts, such as the vise screw and pivot points, with appropriate machine oil to ensure smooth operation and prevent corrosion.
6. Кыйынчылыктарды
This section addresses common issues you might encounter with your band saw. For problems not listed here, contact your dealer or a qualified service technician.
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| Машина иштебейт | Электр энергиясы жок; Авариялык токтотуу иштетилген; Бузулган которгуч | Check power connection and circuit breaker; Release emergency stop; Contact service |
| Бычак түз кесилбейт | Dull blade; Incorrect blade tension; Worn blade guides; Improper feed rate | Replace blade; Adjust blade tension; Inspect/adjust blade guides; Reduce descent speed |
| Ашыкча титирөө же ызы-чуу | Loose components; Worn bearings; Incorrect blade tension | Check and tighten all fasteners; Inspect bearings; Adjust blade tension |
| Бычак бат-бат сынат | Incorrect blade tension; Improper blade speed; Worn blade guides; Material too hard | Adjust blade tension; Select correct blade speed; Inspect/adjust blade guides; Use appropriate blade for material |
7. Техникалык шарттар
| Модел | BS 128HDR-230V |
| Motor Power (S1 100%) | 550 Вт |
| Тtage / Frequency | 230 В / 50 Гц |
| Blade өлчөмдөрү | 1638 x 0.6 x 13 мм |
| Blade ылдамдыгы | 23, 34, 54 M/min |
| Cutting Capacity (Round at 90°) | 125 мм |
| Cutting Capacity (Round at 45°) | 95 мм |
| Cutting Capacity (Round at 60°) | 50 мм |
| Cutting Capacity (Rectangular at 90°) | 100 x 150 мм |
| Cutting Capacity (Rectangular at 45°) | 95 x 76 мм |
| Cutting Capacity (Rectangular at 60°) | 50 x 56 мм |
| Saw Bow Rotation | -45°тан 60°ка чейин |
| Таза Салмак | 78 кг |
| Жалпы салмак | 86 кг |
| Өзгөчөлүктөр | Automatic stop, Hydraulic descent control, Quick-release vise, Mobile base with wheels |
8. Кепилдик жана колдоо
8.1 Кепилдик маалыматы
The Holzmann BS 128HDR-230V metal band saw comes with a 2 жылдык кепилдик. This warranty covers manufacturing defects but excludes wear parts. Please retain your proof of purchase for warranty claims.
8.2 Кардарларды колдоо
For technical assistance, spare parts, or warranty claims, please contact your authorized Holzmann dealer or the point of purchase. Provide your model number (BS 128HDR-230V) and serial number (if applicable) when contacting support.