NB POWER KT36/48ZWSRL-NBP03

NB POWER Ebike Controller Instruction Manual

Model: KT36/48ZWSRL-NBP03

1. Киришүү

This manual provides detailed instructions for the installation, operation, and maintenance of your NB POWER KT36/48ZWSRL-NBP03 Brushless DC Sine Wave Controller. This controller is designed for electric bicycles and scooters, offering universal compatibility with 36V or 48V systems and a maximum current of 25A. It features a regenerative function, which requires a compatible LCD display for activation.

NB POWER Ebike Controller main view

1-сүрөт: NB POWER Ebike Controller (Model KT36/48ZWSRL-NBP03).

2. Коопсуздук маалыматы

Сураныч, орнотуу жана иштетүү алдында бардык коопсуздук нускамаларын кылдаттык менен окуп чыгыңыз. Бул нускамаларды аткарбоо электр шокуна, өрткө, олуттуу жаракатка же мүлккө зыян келтириши мүмкүн.

  • Кесиптик орнотуу сунушталат: Installation of this controller involves electrical connections. If you are not experienced with electrical systems, seek assistance from a qualified technician.
  • Электр энергиясын өчүрүү: Always disconnect the battery power before performing any installation, maintenance, or troubleshooting.
  • Тtage Шайкештик: Ensure your battery and motor are compatible with the controller's voltage (36V же 48V).
  • Суу жана ным: Protect the controller from water, moisture, and extreme temperatures. Operating conditions are -40°C to 80°C.
  • Коопсуз байланыштар: Кыска туташуулардын алдын алуу үчүн бардык электр байланыштары коопсуз жана туура изоляцияланганын текшериңиз.

3. Пакеттин мазмуну

Пакетти ачканда бардык буюмдардын бар экенин жана бузулбаганын текшериңиз.

  • 1 x NB POWER KT36/48ZWSRL-NBP03 Brushless Motor Controller

4. Продукциянын өзгөчөлүктөрү

  • Модел: KT36/48ZWSRL-NBP03
  • Колдонмо: Suitable for electric bicycles, scooters, mechanical or electric forklifts.
  • Тtage: 36V or 48V (Universal)
  • Максималдуу ток: 25 ± 1А
  • Номиналдуу ток: 12A
  • Номиналдуу кубаттуулугу: 1000 Вт
  • Speed Set: 1-4.2V
  • Brake Input: LOW-LEVEL
  • Low Voltage Коргоо: DC30/40 ± 0.5V
  • Иштөө шарттары: -40°Cден 80°Cге чейин
  • MOSFETs: 9
  • Regenerative Function: Supported (requires compatible NB POWER LCD Display for activation).
NB POWER Ebike Controller label with specifications

2-сүрөт: Controller label detailing technical specifications.

5. Орнотуу жана орнотуу

Before beginning installation, ensure the ebike battery is disconnected. Refer to the wiring diagrams and connector labels for proper connection.

Detailed wiring diagram for NB POWER Ebike Controller

3-сүрөт: Comprehensive wiring diagram for the controller connections.

Labeled connectors of the NB POWER Ebike Controller

4-сүрөт: Labeled connectors for easy identification.

Туташуу көрсөтмөсү:

  1. Мотор туташуусу: Connect the three thick phase wires (typically Green, Blue, Yellow) from the controller to the corresponding motor phase wires. Connect the smaller Hall sensor wires (Red, Black, Green, Blue, Yellow, White) to the motor's Hall sensor connector (C4 in Figure 3).
  2. Батарея туташуу: Connect the thick Red wire from the controller to the positive (+) terminal of your 36V or 48V battery, and the thick Black wire to the negative (-) terminal.
  3. LCD Display (Optional): If using an NB POWER LCD display, connect it to the designated connector (C7 in Figure 3). This connection is required to activate the regenerative function.
  4. Газ туташтыруу: Connect the throttle unit to the throttle connector (C8 in Figure 3). This typically has Red (5V), Black (Ground), and White (Signal) wires.
  5. PAS (Pedal Assist System) Connection: Connect the PAS sensor to its dedicated connector (C5 in Figure 3). This usually includes Red (5V), Yellow (Signal), and Green (Ground) wires.
  6. Brake Levers Connection: Connect the brake levers to the brake input connectors (C6 in Figure 3). These are typically LOW-LEVEL brake inputs.
  7. Other Connections (C1, C2, C3): These may include wires for specific functions like ignition lock, cruise control, or other accessories depending on your ebike system. Refer to your ebike's specific wiring diagram if these are present.

After all connections are made, double-check for correctness and secure fitment before reconnecting the battery power.

6. Иштөө нускамалары

Once the controller is correctly installed and the battery is connected, your ebike system should be ready for operation.

  • Күйгүзүү: Turn on your ebike's power switch (if applicable) or the LCD display.
  • дроссель башкаруу: Gently twist the throttle to engage the motor. The speed is regulated by the throttle input voltage (1-4.2V).
  • Педаль жардамчысы: If a PAS sensor is installed, pedaling will activate motor assistance. The level of assistance may be adjustable via your LCD display.
  • Тормоздоо: Engaging the brake levers will cut off motor power, ensuring safe stopping.
  • Regenerative Function: If using a compatible NB POWER LCD display, the regenerative braking function can be activated through the display settings. This function allows the motor to act as a generator during braking or downhill riding, returning a small amount of energy to the battery.

7. Техникалык тейлөө

Туура техникалык тейлөө контроллериңиздин узак мөөнөттүү жана ишенимдүү иштешин камсыз кылат.

  • Кургак кармоо: Ensure the controller remains dry and protected from water ingress.
  • Тазалык: Periodically clean the exterior of the controller with a dry cloth to remove dust and debris.
  • Байланыштарды текшерүү: Regularly check all electrical connections for tightness and signs of corrosion or damage.
  • Температура: Avoid operating or storing the controller in environments outside its specified operating temperature range (-40°C to 80°C).

8. Кыйынчылыктарды

If you encounter issues with your controller, refer to the following troubleshooting steps:

КөйгөйМүмкүн себепЧечим
Motor does not operate (no throttle or PAS function).
  • Бошоң же туура эмес зым байланыштары.
  • Батареянын көлөмү жетишсизtage.
  • Faulty throttle or PAS sensor.
  • Incompatible LCD display (if used).
  • Контроллердин иштебей калышы.
  • Verify all connections (motor, battery, throttle, PAS, brake levers, LCD) are secure and correctly wired according to Figure 3 and 4.
  • Батареянын көлөмүн текшериңизtage to ensure it is within the 36V/48V range and above the low voltage коргоо босогосу.
  • Test throttle and PAS sensors if possible, or try replacing them.
  • Ensure the LCD display is compatible with NB POWER controllers, especially for regenerative function.
  • If all other checks fail, the controller may be faulty. Contact customer support.
Motor operates intermittently or with reduced power.
  • Бош байланыштар.
  • Ашыкча ысып кетүү.
  • Partial short circuit.
  • Батареянын деградациясы.
  • Бардык зымдарды коопсуз туташуу үчүн текшериңиз.
  • Allow the controller to cool down. Ensure it has adequate ventilation.
  • Check for any exposed wires or damaged insulation.
  • Test battery capacity and voltage жүк астында.
Regenerative function not working.
  • Incompatible LCD display.
  • Function not activated in LCD settings.
  • Ensure you are using an NB POWER LCD display that supports the regenerative function.
  • Check the settings on your LCD display to ensure the regenerative function is enabled.

If troubleshooting steps do not resolve the issue, please contact NB POWER customer support for further assistance.

9. Техникалык шарттар

ӨзгөчөлүкДеталь
МоделKT36/48ZWSRL-NBP03
БрендNB POWER
Велосипед түрүнүн шайкештигиElectric Bike, Scooter, Mechanical/Electric Forklift
Rated Voltage36V or 48V (Universal)
Максималдуу ток25 ± 1А
Номиналдуу ток12A
Номиналдуу кубаттуулук1000 Вт
Ылдамдык орнотуу1-4.2V
Тормоз киргизүүLOW-LEVEL
Low Voltage КоргооDC30/40 ± 0.5V
Иштөө шарттары-40°Cден 80°Cге чейин
MOSFETs9
ТүсSilver
СертификацияCE
Regenerative FunctionYes (requires compatible NB POWER LCD Display)
Камтылган компоненттерController
Бөлүмдүн номериNBP-KT-25KZ
UPC606413460792

10. Кепилдик жана колдоо

This NB POWER controller comes with a Чектелген Кепилдик. Белгилүү бир шарттар жана эрежелер үчүн сатып алууңуз менен кошо берилген кепилдик документтерин караңыз.

For technical support, warranty claims, or any questions regarding your NB POWER Ebike Controller, please contact your retailer or the manufacturer directly. Ensure you have your model number (KT36/48ZWSRL-NBP03) and proof of purchase available when seeking support.

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