Дорман 38912

Dorman 38912 Tailgate Hardware Rebuild Kit

Instruction Manual

1. Продукт бүтүп калдыview

The Dorman 38912 Tailgate Hardware Rebuild Kit provides a convenient and comprehensive solution for repairing or replacing essential components of your vehicle's tailgate. This kit includes all necessary fasteners and hardware to restore proper function to the tailgate, ensuring reliable operation and a secure closure. Designed for durability, the components are manufactured from quality materials to offer a long service life.

2. Комплект Мазмуну

Бул комплект төмөнкү компоненттерди камтыйт:

  • 1 Tailgate Handle
  • 1 Tailgate Handle Bezel
  • 2 Tailgate Latches
  • 2 Арткы капкак кабелдери
  • 2 Tailgate Latch Rods
  • 2 Tailgate Latch Bolts
  • 7 Body Bolts
All components of the Dorman 38912 Tailgate Hardware Rebuild Kit

Сүрөт 2.1: Бүттүview of all components included in the Dorman 38912 Tailgate Hardware Rebuild Kit, showing the handle, bezel, latches, cables, rods, and various bolts.

3. Унаа шайкештиги

This kit is compatible with select Chevrolet and GMC models. Please verify fitment for your specific vehicle using the model number 38912.

  • Chevrolet Avalanche 1500: 2002-2006
  • Chevrolet Avalanche 2500: 2002-2006
  • Шевролет көчкүсү: 2007
  • Chevrolet R-15: 2004-2007
  • Chevrolet Silverado 1500 Classic: 2007
  • Chevrolet Silverado 1500 HD Classic: 2007
  • Chevrolet Silverado 1500 HD: 2001-2003, 2005-2006
  • Шевролет Сильверадо 1500: 1999-2006
  • Chevrolet Silverado 2500 HD Classic: 2007
  • Chevrolet Silverado 2500 HD: 2001-2006
  • Шевролет Сильверадо 2500: 1999-2006
  • Chevrolet Silverado 3500 Classic: 2007
  • Шевролет Сильверадо 3500: 2001-2006
  • GMC Sierra 1500 Classic: 2007
  • GMC Sierra 1500 HD Classic: 2007
  • GMC Sierra 1500 HD: 2001-2003, 2005-2006
  • GMC Sierra 1500: 1999-2006
  • GMC Sierra 2500 HD Classic: 2007
  • GMC Sierra 2500 HD: 2001-2006
  • GMC Sierra 2500: 1999-2004
  • GMC Sierra 3500 Classic: 2007
  • GMC Sierra 3500: 2001-2006

4. Орнотуу жана орнотуу

Before beginning installation, ensure you have all necessary tools and a safe working environment. It is recommended to consult a professional if you are unsure about any steps.

4.1. Коопсуздук чаралары

  • Ар дайым коргоочу көз айнек жана кол кап сыяктуу жеке коргонуу шаймандарын кийиңиз.
  • Унаа тегиз жерде токтоп турганына, токтоочу тормозду иштетиңиз.
  • If working under the tailgate, ensure it is properly supported or removed to prevent accidental closure.

4.2. Талап кылынган куралдар (Типтүү)

  • Розетка ачкычтарынын топтому
  • Бурагыч топтому (Phillips жана Flathead)
  • Кычкач
  • Trim Removal Tool (optional)

4.3. Орнотуу кадамдары

  1. Эски компоненттерди алып салуу: Carefully remove the existing tailgate handle, latches, latch rods, and cables. Note the orientation and connection points of each component before removal. You may need to remove an access panel on the inside of the tailgate to reach the internal mechanisms.
    Old tailgate handle assembly being removed

    Сүрөт 4.1: Мурункуample of a tailgate handle assembly, similar to the one being replaced. This image shows the handle and its internal mechanism.

  2. Install Tailgate Latches: Position the new tailgate latches (2) into their respective locations on the tailgate. Secure them using the appropriate bolts. Ensure they are oriented correctly for proper engagement with the truck bed.
    New tailgate latch component

    Сүрөт 4.2: Жакын план view of one of the new tailgate latch components included in the kit.

  3. Connect Tailgate Latch Rods: Attach the new tailgate latch rods (2) to the tailgate handle mechanism and the latches. Ensure the rods are securely connected and move freely without binding. These rods transmit the motion from the handle to the latches.
    Tailgate latch rods and bolts

    Image 4.3: The tailgate latch rods and associated bolts, which connect the handle to the latches.

  4. Install Tailgate Handle and Bezel: Insert the new tailgate handle into the tailgate opening, followed by the tailgate handle bezel. Secure the handle assembly using the provided body bolts (7). Ensure the handle operates smoothly and the bezel sits flush.
    Tailgate handle bezel

    Image 4.4: The tailgate handle bezel, which provides a finished look around the handle opening.

  5. Attach Tailgate Cables: Connect the new tailgate cables (2) to the tailgate and the truck bed. These cables support the tailgate when it is open. Ensure they are properly routed and secured to prevent pinching or damage.
    Tailgate support cable

    Image 4.5: One of the tailgate support cables, designed to hold the tailgate in the open position.

    Tailgate pivot brackets

    Image 4.6: The tailgate pivot brackets, which are typically where the tailgate cables attach to the truck bed or tailgate frame.

  6. Акыркы текшерүүлөр: Test the tailgate operation multiple times. Ensure it latches securely on both sides and opens smoothly. Check that the cables properly support the tailgate when open. Reinstall any removed access panels or trim.

5. Техникалык тейлөө

To ensure the longevity and proper function of your tailgate hardware, consider the following maintenance tips:

  • Үзгүлтүксүз текшерүү: Periodically inspect the tailgate handle, latches, rods, and cables for any signs of wear, corrosion, or damage.
  • Майлоо: Apply a small amount of automotive-grade lubricant to the moving parts of the latches and handle mechanism annually or as needed to ensure smooth operation.
  • Тазалоо: Keep the tailgate area clean from dirt, debris, and road salt, which can accelerate wear and corrosion.

6. Кыйынчылыктарды

If you encounter issues after installation or during normal use, refer to the following common problems and solutions:

  • Tailgate Not Latching:
    • Check if the latch rods are properly connected and adjusted.
    • Ensure the latches are free of obstructions and move freely.
    • Verify that the tailgate striker pins on the truck bed are aligned with the latches.
  • Handle Feels Loose or Sticky:
    • Ensure all mounting bolts for the handle assembly are tightened.
    • Apply lubricant to the handle's pivot points and internal mechanism.
    • Check for any foreign objects obstructing the handle's movement.
  • Tailgate Cables Sagging or Damaged:
    • Inspect the cables for fraying or breakage. Replace immediately if damaged.
    • Ensure the cable attachment points are secure on both the tailgate and the truck bed.

7. Техникалык шарттар

СпецификацияДеталь
ӨндүрүүчүDorman Products
БрендДорман
Элемент Салмагы6.98 фунт
Продукциянын өлчөмдөрү31.8 x 9.5 x 9.5 дюйм
Келип чыккан өлкөТайвань
Элемент моделинин номери38912
Өндүрүүчү бөлүгүнүн номери38912
OEM бөлүктүн номери15231877
ASINB07RSRLYT4
Дата биринчи жеткиликтүү2-июль, 2020-жыл

8. Кепилдик жана колдоо

Dorman products are designed for quality and reliability. For specific warranty information or technical support regarding your Dorman 38912 Tailgate Hardware Rebuild Kit, please refer to the official Dorman webсайтына же Dorman кардарларды тейлөө кызматына түздөн-түз кайрылыңыз. Кепилдик дооматтар үчүн сатып алуу дүмүрчөгүңүздү сактаңыз.

For further assistance, visit the Dorman Store: Amazon'догу Dorman Products дүкөнү

© 2024 Dorman Products. Бардык укуктар корголгон.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.