Zerone 36V-48V Brushless Motor Controller and LCD Display Kit User Manual

1. Киришүү

This manual provides comprehensive instructions for the installation, operation, and maintenance of your Zerone 36V-48V Brushless Motor Controller and LCD Display Kit. This kit is designed to provide sensitive and stable speed control for electric scooters, cars, and bikes, featuring a clear LCD display for real-time data monitoring.

Please read this manual carefully before installation and use to ensure proper function and longevity of the product.

2. Продукт бүтүп калдыview

2.1 Компоненттер

• Brushless Motor Controller (36V-48V compatible)
• LCD Display (S866 model) with integrated control buttons
• Connecting cables and waterproof connectors

2.2 Негизги өзгөчөлүктөрү

• Сезимтал башкаруу: Provides steady speed and responsive control for braking and direction changes.
• Таза LCD дисплей: Shows state and data clearly, with backlight for visibility in dim environments. Features quick operation buttons.
• Durable Controller Circuit: Metal shell with good heat dissipation prevents thermal overloading of the inner circuit.
• Кеңири колдонуу: Suitable for electric bikes, cars, and scooters.
• Rainproof Design: The LCD display is made of quality materials, lightweight, rainproof, sturdy, and durable for all weather conditions.

2.3 Продукциянын визуалдык көрүнүштөрү

Сүрөт 1: Бүттүview of the Zerone Brushless Motor Controller and LCD Display Kit, showing the controller unit, LCD display, and connecting wires.

Image 2: Close-up of the Zerone Brushless Motor Controller, highlighting its multiple wiring harnesses for various connections.

Image 3: The Zerone S866 LCD Display unit, shown with its attached connecting cable.

3. Орнотуу жана орнотуу

3.1 Орнотуу боюнча жалпы көрсөтмөлөр

• Ensure the power is off before beginning any installation.
• Mount the LCD display securely on a 22.5mm handlebar.
• Mount the controller in a protected area, away from direct moisture and physical impact.
• Connect all wires firmly. Loose connections can lead to malfunctions.

3.2 Зымдарды туташтыруу

The controller features various color-coded wires for different functions. Carefully match each connector to its corresponding component (motor, battery, throttle, brakes, etc.).

Маанилүү эскертүү: Some products use waterproof connectors where the lead wire colors may not be visible within the wire harness. Refer to the connector shape and pin configuration for correct matching.

Before connecting the main power, ensure all phase wires are correctly matched to prevent damage.

Сүрөт 4: Мисample of a person installing the controller unit on an electric bicycle, demonstrating the typical placement and wiring process.

3.3 Video Guide: Motor Brushless Controller Overview

4. Иштөө нускамалары

4.1 LCD Display (S866) Functions

The LCD display provides essential information and allows for various settings adjustments.

• Маалыматты көрсөтүү: Speed (AVG, MAX, Current), Power Indicator, Fault Indication, Total Mileage (ODO), Single Trip Mileage (TRIP), Single Boot Time (TIME), Battery Voltage (VOL), Endurance (DST).
• Башкаруу функциялары: Power switch, Wheel diameter setting, Idle automatic hibernation time setting, Backlight brightness adjustment, Start mode setting, Drive mode setting, Voltage level setting, Controller limit value setting.
• Байланыш протоколу: UART.

Image 5: Detailed diagram of the LCD-S866 display, showing its apparent size, material, and a comprehensive introduction to its various display functions and control settings.

4.2 Setting Parameters (P-Codes)

Access the settings menu by pressing and holding the appropriate buttons (refer to the display diagram for specific button functions). The following parameters can be adjusted:

• P01: Backlight Brightness: Levels 1 (darkest) to 3 (brightest).
• P02: Пробег бирдиги: 0 = KM (Kilometers), 1 = MILE (Miles).
• P03: Тtage Деңгээли: 24V, 36V, 48V, 60V. Default is 36V.
• P04: Dormancy Time: 0 = No dormancy. Other numbers represent dormancy time in 1-60 minutes.
• P05: Жардам File Бит: 0, 3 file mode, 1, 5 gear mode.
• P06: Дөңгөлөктүн диаметри: Set wheel diameter in inches. Precision: 0.1. This parameter is related to the meter display speed and needs to be entered correctly.
• P07: Speed Gauge Magnetic Steel Number: Range 1-100. This parameter is related to the meter display speed and needs to be entered correctly. For an ordinary hub motor, input the number of magnetic steel. If it is a high-speed motor, calculate the deceleration ratio, and the input data is (number of magnetic steel x deceleration ratio).

Image 6: Continuation of the LCD-S866 operation instructions, detailing the speed display area and various P-code settings for customization.

Image 7: The rainproof LCD display mounted on handlebars, demonstrating its visibility and durability in wet conditions.

5. Техникалык тейлөө

Regular maintenance ensures optimal performance and extends the lifespan of your controller kit.

• Тазалоо: Wipe the LCD display and controller with a soft, damp кездеме. Абразивдүү тазалагычтардан же эриткичтерден качыңыз.
• Туташуу текшерүүлөрү: Бардык зымдардын туташууларынын бекем жана дат баспагандыгын же бузулбагандыгын текшерүү үчүн мезгил-мезгили менен текшерип туруңуз.
• Курчап турган чөйрөнү коргоо: While the LCD display is rainproof, avoid prolonged exposure to heavy rain or submersion. Keep the controller unit dry.
• Сактагыч: If storing the vehicle for an extended period, ensure the kit is clean and disconnected from the power source.

6. Кыйынчылыктарды

If you encounter issues with your Zerone controller kit, refer to the following common problems and solutions:

• Кубат жок/Дисплей күйбөй жатат:
  • Батареянын туташууларын текшерип, батареянын заряддалганын текшериңиз.
  • Verify all power cables to the controller and display are securely connected.
• Error Code 10 on Display:
  • This error often indicates a communication issue or a sensor problem. Recheck all wiring, especially the Hall sensor connections.
  • Ensure the controller and display are compatible and correctly paired.
• No Speed Detection:
  • Verify that the wheel diameter (P06) and magnetic steel number (P07) settings are correctly configured in the LCD display.
  • Check the speed sensor wiring and ensure it is properly connected to the controller.
• Incompatible Connectors / Missing Jumper:
  • Ensure all connectors match. If a specific jumper or connector (e.g., for a master switch) is missing or unclear, consult the product diagram or contact support.
  • Avoid forcing incompatible connectors, as this can cause damage.
• Motor Not Responding / Irregular Operation:
  • Check motor phase wire connections. Ensure they are correctly matched.
  • Inspect for any visible damage to the controller or motor wiring.

If troubleshooting steps do not resolve the issue, contact Zerone customer support for further assistance.

7. Техникалык шарттар

8. Кепилдик маалыматы

For detailed warranty information, please refer to the product packaging or the official Zerone webсайт. Сатып алуу квитанциясын кепилдик дооматтары үчүн сатып алуунун далили катары сактаңыз.

9. Кардарларды колдоо кызматы

If you have any questions, require technical assistance, or need to report an issue, please contact Zerone customer support through the retailer where you purchased the product or visit the official Zerone webбайланыш маалыматы үчүн сайт.