KT Electric Bike Controller and Display User Manual

1. Киришүү

This manual provides essential information for the installation, operation, and maintenance of your KT Electric Bike Controller and Display system. This system is designed for electric bicycles utilizing 36V or 48V power, and is compatible with 250W, 350W, and 500W brushless gear and gearless motors. It offers both Sine Wave and Dual Mode controller options, along with a choice of KT LCD8H, LCD3, or LED880 displays.

2. Коопсуздук маалыматы

⚠️ Please be aware of potential fire risks and strictly adhere to the instruction manual for proper charging and storage of your e-bike battery and components.

• Always ensure all connections are secure before operating the e-bike.
• Avoid exposing the controller and display to excessive moisture or extreme temperatures.
• Do not attempt to modify the controller or display, as this may void your warranty and create safety hazards.

3. Продукт бүтүп калдыview

The KT system comprises a brushless motor controller and a choice of display units to provide comprehensive control and information for your electric bicycle.

3.1 Компоненттер

3.2 Controller Types

• Sine Wave Controller: Operates smoothly and quietly, but requires a motor with a Hall sensor.
• Dual Mode Controller: Offers flexibility, working with motors both with and without Hall sensors.

3.3 Display Features (KT LCD8H, LCD3, LED880)

The KT displays offer a range of functionalities to enhance your riding experience:

1. Маалыматтарды көрсөтүү: Shows riding speed, single and cumulative mileage, riding time, power-assist gear, motor power and temperature, battery voltage and charge status, brake status, and ambient temperature.
2. Intelligent Power: Provides an accurate reflection of battery charge and records power consumption to help estimate riding mileage.
3. Stalls Setting: Allows multi-gear switching and automatic saving of the power-assist gear. It can restore the power-off stall state when turned on.
4. Параметр орнотуу: Features user-adjustable parameters including motor settings, velocity measurement, speed-limit, power, power-assist control, minimum controller voltage, and maximum current.
5. Маалыматтар View: Колдонуучулар болот view and clear historical driving data, including single or cumulative riding time, mileage, maximum speed, and average speed.
6. Vehicle Boosting: Includes a 6Km/h power-assisting function, indicated by a flashing boost logo, for easier vehicle maneuvering.
7. Cruise and Constant Speed: Allows setting and displaying cruise control to automatically maintain vehicle speed.
8. Night Driving: Features LCD backlit display and headlight switch control for visibility during night rides.
9. Сырсөз орнотуу: Provides a three-digit power-on password for security.
10. Automatic Prompt: Displays different fault codes for vehicle failures, aiding in easy inspection and maintenance. Includes motor temperature display with ultra-temperature alarm and protection.
11. Санариптик байланыш: Utilizes five-line digital communication for good compatibility and interchangeability, allowing data exchange and parameter copying between different instruments.
12. Sub-structure Design: The main unit and operation buttons of the meter use a sub-structure design for more reasonable and convenient operation.
13. Тtage Шайкештик: Automatically identifies and is compatible with 36V/48V supply voltages.
14. Дизайн: Features a black housing.

Video 1: A 23-second product showcase of the KT brushless motor controller.

4. Техникалык шарттар

4.1 Controller Specifications

4.2 Дисплейдин спецификациялары

5. Орнотуу жана орнотуу

Proper installation is crucial for the safe and efficient operation of your e-bike system. Please follow the wiring diagram carefully.

5.1 Шайкештик боюнча эскертүүлөр

• The KT LCD/LED displays are designed to work exclusively with KT Controllers. They are not compatible with controllers from other brands.
• The KT Controller is primarily designed for sensored brushless DC motors. While dual-mode controllers can operate sensorless, optimal performance is often achieved with sensored motors.

5.2 Зымдарды туташтыруу

Identify the various connection points on your controller and connect them to the corresponding components on your e-bike. Refer to the detailed wiring diagram below for specific connections.

Негизги байланыш чекиттери:

• Батарея зымдары: Connect to your e-bike's battery (red for positive, black for negative).
• Мотор зымдары: Connect to your e-bike's motor.
• LCD дисплей: Connect the display unit cable to the designated port.
• PAS сенсору: Connect the Pedal Assist System sensor.
• Муунткуч: Connect the throttle unit.
• Тормоз: Connect the brake levers (low-level input).
• Фара: If applicable, connect the headlight.

After making all connections, ensure they are secure and properly insulated to prevent short circuits.

6. Иштөө нускамалары

Once installed, your KT controller and display system is ready for use. The display provides an interface for monitoring and adjusting your e-bike's performance.

6.1 Күйгүзүү/өчүрүү

Press and hold the power button on your display unit to turn the system on or off.

6.2 Дисплейдин негизги функциялары

• Ылдамдыгы: Учурдагы минүү ылдамдыгы.
• Пробег: Single trip distance (resettable) and total cumulative distance.
• Батарея деңгээли: Visual indicator of remaining battery charge.
• Power-Assist Level: Shows the current level of motor assistance.

6.3 Өркүндөтүлгөн функциялар

• Changing Power-Assist Levels: Use the '+' and '-' buttons on the display to cycle through different power-assist levels.
• Параметр орнотуулары: Access the settings menu (refer to your specific display model's detailed instructions for navigation) to adjust motor parameters, speed limits, and other operational settings.
• Cruise Control: Activate cruise control through the display settings to maintain a constant speed.
• Фараны башкаруу: Use the designated button on the display to turn the e-bike's headlight on or off (if connected).
• USB Charging (LCD8H): The KT-LCD8H display features a USB port for charging mobile devices.

7. Техникалык тейлөө

Regular maintenance helps ensure the longevity and optimal performance of your KT system.

• Тазалоо: Keep the controller and display clean and free from dust and dirt. Use a soft, damp тазалоо үчүн кездеме. Катуу химиялык заттардан же абразивдүү материалдардан алыс болуңуз.
• Байланыштары: Бардык электр туташууларынын бекем жана дат баспагандыгын текшерүү үчүн мезгил-мезгили менен текшерип туруңуз.
• Нымдуулуктан коргоо: While the components are designed for outdoor use, avoid prolonged exposure to heavy rain or submersion in water.
• Сактагыч: When not in use for extended periods, store the e-bike and its components in a dry, cool place.

8. Кыйынчылыктарды

If you encounter issues with your KT controller or display, refer to the following common problems and solutions.

8.1 Диагностикалык коддор

The display system is equipped with an automatic fault prompt feature that shows different fault codes for vehicle failures. Consult your display's specific manual for a list of fault codes and their meanings to diagnose issues effectively.

8.2 Жалпы маселелер

• Система күйбөй жатат:
  - Check battery connections and ensure the battery is charged.
  - Verify all main power cables to the controller are securely connected.
• Display Not Working / No Information:
  - Ensure the display cable is firmly connected to the controller.
  - Check for any visible damage to the display cable or unit.
• Мотор жооп бербейт:
  - Check motor phase wire connections and Hall sensor connections (if applicable).
  - Verify throttle and PAS sensor connections.
  - Ensure the correct controller type (Sine Wave or Dual Mode) is used for your motor (sensored/sensorless).
• Туура эмес ылдамдык/пробег көрсөткүчтөрү:
  - Check the speed sensor connection (if external).
  - Verify wheel circumference settings in the display parameters.

If you are unable to resolve an issue, please contact customer support for assistance.

9. Колдонуучунун кеңештери

Currently, there are no specific user tips from customer reviews or Q&A that are not already covered in the product features or troubleshooting sections. Always ensure your system is compatible with your motor type (sensored vs. sensorless) when choosing between sine wave and dual-mode controllers.

10. Кепилдик жана колдоо

For any warranty claims or technical support, please contact the seller or manufacturer directly. Ensure you have your purchase details and product model information readily available.