1. Киришүү
This manual provides detailed instructions for the installation, operation, and maintenance of your Bafang G060/G062 Fat Motor Controller Set. This controller is specifically designed for BAFANG 48V 1000W FAT motors. Please read this manual thoroughly before installation and use to ensure proper function and safety.
2. Пакеттин мазмуну
Төмөндө тизмеленген нерселердин баары пакетиңизге камтылганын текшериңиз:
- 1 x 36V/48V 30A Controller
- 1 x Thumb Throttle
- 1 x Pair of Brake Levers
- 1 x 1T4 EBUS Cable
- 1 x Pedal Assist Sensor (PAS)
- 1 x Display (optional, depending on selected variant)
3. Техникалык шарттар
The Bafang G060/G062 Controller is designed for brushless motors with the following specifications:
| Өзгөчөлүк | Спецификация |
|---|---|
| Модел | KT36/48VPRCL-SC20TP |
| Rated Voltage | DC36V/48V |
| Номиналдуу ток | 15A |
| Максималдуу ток | 30 ± 2А |
| Ылдамдык орнотуу | 1-4.2V |
| Тормоз киргизүү | Төмөн деңгээл |
| Low Voltage Коргоо | DC30/40 ± 0.5V |
| Өлчөмдөрү (L x W x Y) | 171мм x 83мм x 41мм |
| Мотор шайкештиги | BAFANG 48V 1000W FAT Motor (G060/G062 series) |
4. Коопсуздук нускамалары
- Always ensure the battery is disconnected before performing any installation, maintenance, or wiring adjustments.
- Improper wiring can cause damage to the controller, motor, or battery, and may pose a fire hazard.
- Ensure all connections are secure and waterproof where necessary.
- This controller is designed for specific Bafang 48V 1000W FAT motors. Using it with incompatible motors or accessories may lead to malfunction or damage.
- If you are unsure about any part of the installation, consult a qualified e-bike technician.
5. Орнотуу жана орнотуу
Follow these steps carefully to install your Bafang controller set. Refer to the wiring diagrams for visual guidance.
5.1 Зымдарды туташтыруу
- Main Motor Connection: Connect the main motor cable (often a red circular connector) from your Bafang motor to the corresponding port on the controller.
- Power (Battery) Connection: Connect your 48V battery to the controller's power input (typically an XT60 connector, labeled 'Power'). Ensure correct polarity.
- EB BUS Mainline: Connect the 1T4 EBUS cable to the EB BUS mainline port on the controller. This cable will then branch out to other accessories.
- Pedal Assist Sensor (PAS): Connect the PAS sensor to its designated port on the 1T4 EBUS cable.
- Бармактын дроссели: Connect the thumb throttle to its designated port on the 1T4 EBUS cable.
- Тормоз рычагдары: Connect the brake levers (which typically include motor cut-off sensors) to their designated ports on the 1T4 EBUS cable.
- Дисплей (кошумча): If using a display, connect it to the appropriate port on the 1T4 EBUS cable. If you are using your own KT display, ensure compatibility.
- Speed Limit Light: Connect the speed limit light cable if your setup includes this feature.
- Reverse Gear / Electric Door Lock: Connect these optional features to their respective ports on the controller if applicable to your e-bike setup.
Маанилүү эскертүү:
- This controller is only compatible with BAFANG 48V 1000W FAT motors (G060/G062 series). Accessories from other brands may not be compatible.
- Ensure your Bafang FAT motor plug is compatible with the controller's connectors before attempting connection.
6. Иштөө нускамалары
Once the controller and all components are correctly installed and connected, you can begin operating your e-bike.
6.1 Күйгүзүү/өчүрүү
- To power on the system, turn on your e-bike battery and then press the power button on your display unit (if installed).
- To power off, press and hold the power button on your display, or turn off the e-bike battery.
6.2 Using the Display (Optional)
If your set includes a display (e.g., LCD3, TF01H, TF02H, TF02S), it provides information and control over your e-bike's functions.
- Көрсөтүлгөн маалымат: Speed, battery level, assist level, trip distance, total distance, and potentially error codes.
- Жардам деңгээлин тууралоо: Use the '+' and '-' buttons on the display to cycle through different levels of pedal assist.
- Жүрүү режими: Some displays offer a walk mode (usually by holding the '-' button) for easy maneuvering of the bike when not riding.
- Жарыктар: Some displays can control integrated e-bike lights.
6.3 Дроссельдин иштеши
The thumb throttle provides on-demand power. Gently press the throttle to engage the motor. The amount of power delivered is proportional to how far the throttle is pressed.
6.4 Педаль жардам системасы (PAS)
The PAS system provides motor assistance as you pedal. The level of assistance depends on the selected assist level on your display.
6.5 Brake Levers
The brake levers are equipped with sensors that cut off motor power when activated, ensuring safe braking.
7. Техникалык тейлөө
Regular maintenance helps ensure the longevity and optimal performance of your Bafang controller set.
- Keep Connections Clean and Dry: Periodically check all electrical connections for corrosion or damage. Ensure they are clean and dry.
- Коопсуз зымдар: Ensure all cables are properly routed and secured to prevent snagging or damage during riding.
- Контролёрдун корпусу: Keep the controller housing clean and free from excessive dirt or debris. Avoid exposing it to extreme moisture or direct water jets.
- Батареяга кам көрүү: Follow your battery manufacturer's instructions for charging and storage. A well-maintained battery is crucial for system performance.
- Жалпы текшерүү: Regularly inspect all components for signs of wear, loose connections, or physical damage.
8. Кыйынчылыктарды
If you encounter issues with your Bafang controller set, refer to the following common troubleshooting steps:
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| No power to display/motor | Battery off or low charge; loose power connection; faulty display. | Ensure battery is on and charged. Check all power connections. Test with a known good display if possible. |
| Motor not assisting/working | PAS sensor issue; throttle issue; brake cut-off engaged; motor connection loose; incompatible motor. | Check PAS sensor alignment. Ensure throttle is connected. Verify brake levers are not stuck. Check motor cable connection. Confirm motor compatibility. |
| Inconsistent power delivery | Loose connections; faulty throttle/PAS; controller overheating. | Inspect all connections. Allow controller to cool if it feels hot. |
| Дисплей ката кодун көрсөтөт | Белгилүү бир компоненттин иштебей калышы. | Refer to your display's specific manual for error code meanings and solutions. Common errors relate to motor, throttle, or brake sensors. |
9. Колдонуучунун кеңештери
- Кабелдик башкаруу: Use zip ties or cable wraps to neatly organize and secure all wiring. This prevents damage and ensures a clean look.
- Сууну коргоо: While components are generally splash-proof, avoid submerging the controller or exposing it to heavy rain for extended periods. Consider additional waterproofing for connectors in very wet environments.
- Үзгүлтүксүз текшерүүлөр: Before each ride, quickly check that all connections are snug and no cables are frayed.
10. Кепилдик жана колдоо
Кепилдик маалыматы же техникалык колдоо үчүн сатуучуга же өндүрүүчүгө түздөн-түз кайрылыңыз. Сатып алганыңыздын далили катары сатып алуу дүмүрчөгүңүздү сактаңыз.
