1. Киришүү
The HPRT DC24A-E is a state-of-the-art Thermal Transfer Overprinter (TTO) designed for high-resolution coding on various flexible packaging materials. This technology utilizes a printhead to transfer a wax/resin mixture from a ribbon onto the substrate, creating clear and durable messages. Ideal for manufacturing and food & beverage factories, the DC24A-E provides efficient and accurate printing of dates, batch codes, barcodes, and other critical information. This manual will guide you through the setup, operation, and maintenance of your HPRT DC24A-E printer to ensure optimal performance.
2. Негизги өзгөчөлүктөрү
- Жогорку чечим чыгаруу: Achieves resolutions up to 203dpi for crisp and clear codes.
- Ар тараптуу колдонмо: Suitable for both continuous and intermittent printing modes on fast-moving production lines.
- Comprehensive Coding: Capable of printing production dates, sell-by dates, use-by dates, automatic batch/lot numbers, time (accurate to seconds), factory & machine IDs, fixed text, and 1D & 2D barcodes.
- Мобилдик колдонмону башкаруу: Edit print content and operate the printer directly via a mobile application, reducing manual input errors.
- Flexible Material Compatibility: Supports various films and composite films including Pvdcpet, PE, NY, CPP, OPP, BOPP, BOPET, BOPA, PE, VMPET, VMCPP, etc.
- Premium Print Quality: Delivers consistent, high-quality prints without rubbing issues.
- Тез басып чыгаруу ылдамдыгы: Prints up to 200mm/s, suitable for packaging machines and labellers processing up to 200 packs per minute.
- Error-Free Coding: Features automatic date and lot code options to minimize human error.
- No Manual Brass Type Change: Eliminates the time-consuming process of manual brass type changes found in older hot stamp кодерлер.
- No Compressed Air Required: Simplifies installation and reduces operational complexity.
3. Техникалык шарттар
| Атрибут | Спецификация |
|---|---|
| Бренд аты | HPRT |
| Модел | DC24A-E |
| Type | Coding Machine, Thermal Transfer Overprinter |
| Origin | Mainland China, Fujian |
| Шарт | Жаңы |
| Басып чыгаруу ыкмасы | Термикалык басып чыгаруу |
| Резолюция | 203dpi (8 dots/mm) |
| Басып чыгаруу ылдамдыгы | 20-200мм/с |
| Басып чыгаруу аймагы | 24*15мм |
| Code Length | 15мм |
| Code Width | 24мм |
| Character Size | 2mm~4mm adjustable |
| Character Type | Кытай жана англис тамгалары, сандар, тыныш белгилери |
| Коддоо багыты | 0° же 180° |
| Коддоо түрү | Production date, shelf life, sales period, automatic batch number and batch code, factory number, machine number, custom text |
| Колдонулуучу тармактар | Manufacturing Plant, Food & Beverage Factory |
| Негизги сатуу пункттары | Жогорку тактык |
| Материал | Дат баспаган болот |
| Тtage | 150 VA (Adapter input: AC 100-240V±10%, 50-60Hz, maximum output current 4A) |
| Тышкы киргизүү | Сенсор сигналынын чыгышы: NPN/PNP (DC 12V-24V), коммутатор түрүндөгү сенсор |
| Тышкы чыгаруу | Чексиз байланыш |
| Лента узундугу | 200 м |
| Тасма түрү | Wax / Resin |
| Ийкемдүү таңгактоочу материалдын түрү | Various films and composite films such as Pvdcpet, PE, NY, CPP, OPP, BOPP, BOPET, BOPA, PE, VMPET, VMCPP, etc. |
| Иштөө температурасы жана нымдуулук | 5°C-40°C, 10%-90%RH, non-condensing |
| IP класс | IP40 |
| I/O Interface | Print signal, fault relay, ov/COM, DC 24V |
| Машинанын салмагы | 4 кг |
| Video Outgoing-Inspection | Берилген |
| Машиналардын сыноо отчету | Берилген |
| Негизги компоненттер | Engine, Motor |
4. Пакеттин мазмуну
Upon opening your HPRT DC24A-E package, please verify that all the following items are included:
- HPRT DC24A-E TTO Thermal Transfer Overprinter Unit
- Кубаттуу адаптер жана кабель
- Quick Start Guide
- Көрсөтмө (бул документ)
- Thermal Transfer Ribbon (initial roll)
- Mounting accessories (if applicable for your setup)
5. Орнотуу нускамалары
5.1 Физикалык орнотуу
- Жайгашкан жерди тандоо: Select a stable and level surface near your packaging machine or production line. Ensure adequate space for operation and maintenance.
- Монтаждоо: Securely mount the DC24A-E printer using appropriate brackets and fasteners (not included, typically integrated with the packaging line). Ensure the printhead is correctly positioned relative to the packaging material.
- Кубат туташуу: Connect the power adapter to the printer and then plug it into a suitable power outlet (AC 100-240V, 50-60Hz).
- Сенсор туташуу: If integrating with a packaging machine, connect the external sensor (NPN/PNP, DC 12V-24V) to the printer's I/O interface.
5.2 Ribbon Loading
The DC24A-E uses thermal transfer ribbons. Follow these general steps to load a new ribbon:
- Open the ribbon compartment cover.
- Place the new ribbon roll onto the supply spindle, ensuring the ribbon unwinds correctly.
- Thread the ribbon through the print path, ensuring it passes over the printhead and under any guides.
- Attach the leading edge of the ribbon to the take-up spindle.
- Тасма бөлүмдүн капкагын жабыңыз.
5.3 Колдонмо туташуусу
The HPRT DC24A-E can be controlled via a mobile application. Download the official HPRT printer app from your device's app store. Follow the in-app instructions to connect to your printer, typically via Bluetooth or Wi-Fi.
6. Операция
6.1 Editing Print Content
Use the mobile application to create or modify your print templates:
- Open the HPRT printer app and ensure it's connected to your DC24A-E.
- Navigate to the template editing section.
- You can input various data types: production dates, expiration dates, batch numbers, custom text, 1D/2D barcodes, and logos. The app offers automatic options for dates and lot codes to prevent errors.
- Adjust character size (2mm-4mm), font, and layout as needed.
- Save your template.
6.2 Initiating Printing
- Once your template is ready, send it to the printer via the app.
- Ensure your packaging material is correctly positioned on the production line for the printer to engage.
- The printer will automatically apply the code to the material as it passes the printhead.
7. Техникалык тейлөө
Regular maintenance ensures the longevity and optimal performance of your HPRT DC24A-E printer.
- Cleaning the Printhead: Periodically clean the printhead with a lint-free cloth and isopropyl alcohol to remove any ribbon residue or dust. Ensure the printer is powered off before cleaning.
- Лентаны алмаштыруу: Replace the thermal transfer ribbon when it runs out. Refer to section 5.2 for loading instructions.
- Жалпы тазалоо: Keep the printer's exterior and internal mechanisms free from dust and debris. Use a soft, dry cloth.
- Программалык камсыздоонун жаңыртуулары: Check the mobile app or HPRT's official webПринтериңизде эң акыркы функциялар жана каталарды оңдоо бар экенине ынануу үчүн жеткиликтүү болгон микропрограммалык камсыздоонун жаңыртуулары үчүн сайт.
8. Кыйынчылыктарды
Бул жерде кээ бир жалпы маселелер жана алардын мүмкүн болуучу чечимдери:
- Кубат жок: Кубат адаптери принтерге да, розеткага да бекем туташканын текшериңиз. Розетка иштешин камсыз кылыңыз.
- Начар басып чыгаруу сапаты:
- Ensure the ribbon is loaded correctly and is not creased or damaged.
- Clean the printhead as described in the Maintenance section.
- Verify that the print settings (e.g., print force, temperature) in the app are appropriate for your ribbon and material type.
- Printer Not Responding to App:
- Check if the printer is powered on and within range of your mobile device.
- Ensure Bluetooth/Wi-Fi is enabled on your device and the app has necessary permissions.
- Restart both the printer and the mobile app.
- Басып чыгаруу жок:
- Confirm that a print job has been sent from the app.
- Check the external sensor connection and ensure it's triggering correctly.
- Verify that the packaging material is passing through the print area.
9. Колдонуучунун кеңештери
- For optimal print quality, always use genuine HPRT thermal transfer ribbons.
- Regularly back up your custom print templates from the mobile app.
- Keep the printer in a clean, dry environment within the specified working temperature and humidity ranges.
- Familiarize yourself with the mobile app's settings to fine-tune print parameters for different materials.
10. Кепилдик жана колдоо
10.1 Кепилдик маалыматы
The HPRT DC24A-E Thermal Transfer Overprinter comes with a 3 жылдык кепилдик. Core components are covered by a 1 жылдык кепилдик. Кепилдик дооматтары үчүн сатып алуу дүмүрчөгүңүздү сактап коюңуз.
10.2 Кардарларды колдоо
For technical assistance, troubleshooting, or any other inquiries, please contact HPRT customer support. You can find contact details on the official HPRT webсайтка же жергиликтүү дистрибьюторуңуз аркылуу.
