1. Киришүү
This manual provides detailed instructions for the installation, operation, and maintenance of your new Electric Tricycle Motor Conversion Kit. This kit is designed to upgrade your existing tricycle with an efficient and powerful electric drive system, enhancing your commuting and cycling experience.
Please read this manual thoroughly before attempting installation or operation to ensure safe and correct usage. Keep this manual for future reference.
Пакеттин мазмуну:
- Brushless DC Motor (750W, 48V)
- Мотор контроллери
- Throttle with LED Display
- Brake Levers (Pair)
- чынжыр
- тиштүү
- LED фара
- Junction Box
- Ачкычтар
- Mounting Hardware (various bolts, nuts, and connectors)
2. Коопсуздук боюнча маанилүү эскертүүлөр
⚠ WARNING: Please mind potential fire risk and strictly follow the instruction manual for charging and storage of batteries. Batteries are NOT included with this kit.
- This product is only suitable for three-wheeled bicycles. It cannot be used for two-wheeled or multi-wheeled bicycles.
- Modifying a tricycle requires a certain level of hands-on ability. If you are unsure about the installation process, it is highly recommended to seek assistance from a professional repair shop.
- Кыска туташуулардын алдын алуу үчүн бардык электр байланыштары коопсуз жана туура изоляцияланганын текшериңиз.
- Always wear appropriate safety gear, including a helmet, when operating a motorized tricycle.
- Do not operate the tricycle in adverse weather conditions or on unsafe terrain.
- Regularly inspect all components for wear, damage, or loose connections.
- Keep children and pets away from the tricycle during operation and charging.
3. Техникалык шарттар
| Өзгөчөлүк | Деталь |
|---|---|
| Мотор түрү | Brushless DC Pure Copper Motor |
| Тtage | 48V |
| Күч | 750 Вт |
| Мотор эффективдүүлүгү | ≥ 80% |
| Айлануунун ылдамдыгы | 480 RPM |
| Момент | 15.36 Нм |
| Current Limiting Protection Value | 30A |
| Max. Жүктөө кубаттуулугу | 300 кг (661.39 фунт) |
| Max. Speed (approx.) | 22 km/h (13.67 mi/h) with 66.04cm/26in wheels (wheels not included) |
| Баштоо ыкмасы | Электр старт |
| Жарык түрү | LED Headlight (White) |
| Материал | Copper, Iron, Aluminum, Magnet |
| Motor Size (D*H) | 14 x 26.9 см (5.5 x 10.6 дюйм) |
| Пакеттин өлчөмдөрү | 39 x 30 x 18 см (Узундугу x Туурасы x Бийиктиги) |
| Жалпы салмак | 8.91 кг (19.64 фунт) |
| Таза Салмак | 8.02 кг (17.68 фунт) |
4. Орнотуу боюнча колдонмо
Before beginning installation, ensure your tricycle is stable and powered off. It is recommended to have basic mechanical and electrical knowledge. If you are not confident, please consult a professional.
4.1 Керектүү шаймандар (кошулбайт):
- Ачкыч топтому
- Бурагыч топтому
- Зым кескичтер/тартыгычтар
- Электр лентасы же жылуулукту кичирейтүүчү түтүк
- Multimeter (for checking connections)
- Battery (1* DC 48V, or 2* 24V, or 4* 12V >20Ah batteries)
- Battery charger (compatible with your chosen battery)
4.2 Component Installation Steps:
- Мотор орнотуу:
Mount the brushless DC motor securely to the tricycle frame using appropriate mounting hardware. Ensure the motor's sprocket aligns with the tricycle's drive wheel for chain installation.
Figure 3: Motor and other kit components. - Sprocket and Chain Installation:
Attach the new sprocket to the tricycle's drive wheel. Install the chain, connecting the motor's sprocket to the tricycle's drive sprocket. Adjust chain tension to ensure smooth operation without excessive slack or tightness.
Figure 4: The drive sprocket. 
Figure 5: The drive chain. - Контроллердин зымдары:
The motor controller is the central unit for managing power. Connect the motor wires, battery wires, throttle wires, brake wires, and headlight wires to the controller. Refer to the wiring diagram (if provided with the physical product) for precise connections. Use the provided junction box to protect wire connectors.
Figure 6: Motor controller and wiring. - Throttle and Brake Lever Installation:
Install the throttle with the LED display on the handlebar. Connect its wires to the controller. Mount the brake levers on the handlebars and connect their wires to the controller. Ensure the brake levers are positioned comfortably for easy access.
Figure 7: Throttle with LED display. 
Figure 8: Brake levers. - LED Headlight Installation:
Mount the LED headlight in a suitable position on the front of the tricycle. Connect its wires to the designated headlight output on the controller.
Figure 9: LED Headlight (shown as part of the kit). - Батарея туташуу:
Connect your 48V battery pack (not included) to the controller's battery input. Ensure correct polarity (+ to + and - to -). Secure the battery pack to the tricycle frame.
- Акыркы текшерүү:
Double-check all connections for tightness and correct wiring. Ensure no wires are pinched or exposed. Test the system in a safe, open area before full use.
5. Иштөө нускамалары
- Күйгүзүү:
Turn the key (if applicable) or press the power button to activate the system. The LED display on the throttle should light up, indicating the current voltage жана батареянын деңгээли.
- дроссель башкаруу:
Gently twist the throttle to engage the motor. The motor will provide assistance, propelling the tricycle forward. Increase or decrease throttle input to control speed.
- Тормоздоо:
Apply the brake levers to slow down or stop. The brake levers are designed to cut off power to the motor when engaged, ensuring safe stopping.
- LED фара:
Use the headlight switch (if provided) to turn the LED headlight on or off for improved visibility during low-light conditions.
- Батарея мониторинги:
Continuously monitor the battery level displayed on the throttle. A lower voltage indicates a lower battery charge. Recharge the battery promptly when the level is low to avoid unexpected power loss.
6. Техникалык тейлөө
Regular maintenance ensures the longevity and optimal performance of your electric tricycle conversion kit.
- Тазалоо: Keep the motor, controller, and other components clean and free from dirt, dust, and moisture. Use a damp cloth for cleaning; avoid direct water spray.
- Батареяга кам көрүү:
- Always use a compatible charger for your battery.
- Батареяны ашыкча заряддабаңыз же толугу менен бошотпоңуз.
- Батареяны колдонбогондо салкын, кургак жерде сактаңыз.
- Disconnect the battery when performing maintenance or storing the tricycle for extended periods.
- чынжырды майлоо: Regularly lubricate the drive chain to ensure smooth operation and prevent rust.
- Туташуу текшерүүлөрү: Periodically inspect all electrical connections for tightness and signs of wear or corrosion. Ensure all wires are properly insulated.
- Тормозду текшерүү: Check brake levers and cables for proper function and adjustment.
- Жалпы текшерүү: Regularly check all mounting bolts and fasteners to ensure they are secure.
7. Кыйынчылыктарды
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| Motor not engaging/no power |
|
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| LED дисплей күйбөйт |
|
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| Sudden power cut-off during operation |
|
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| Reduced speed or performance |
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8. Колдонуучунун кеңештери
- Батарея тандоо: For optimal performance and range, choose high-quality 48V batteries with sufficient capacity (>20Ah).
- Жылмакай ылдамдануу: Apply the throttle gradually to ensure a smooth start and conserve battery power.
- Үзгүлтүксүз текшерүүлөр: Make it a habit to perform a quick check of tire pressure, brake function, and battery level before each ride.
- Кесиптик орнотуу: If you lack experience with electrical or mechanical modifications, consider professional installation to ensure safety and proper function.
9. Кепилдик жана колдоо
Кепилдик маалыматы, техникалык колдоо же тейлөө боюнча суроо үчүн баштапкы сатып алуу жериңизге же өндүрүүчүгө түздөн-түз кайрылыңыз. Сатып алганыңыздын далили катары сатып алуу дүмүрчөгүңүздү сактаңыз.
Жоопкерчиликтен баш тартуу: The manufacturer is not responsible for any damage or injury caused by improper installation, modification, or misuse of this product. Adherence to all local laws and regulations regarding electric vehicle modifications is the sole responsibility of the user.
