Introduction
This manual provides essential instructions for the safe and efficient operation, assembly, maintenance, and troubleshooting of your EXCALIBUR EX-16 16-inch Scroll Saw. Please read this manual thoroughly before using the tool to ensure proper function and safety.

Figure 1: The EXCALIBUR EX-16 16-inch Scroll Saw. This image shows the overall design of the scroll saw, highlighting its main body, table, and arm.
Коопсуздук нускамалары
Өрт, электр шок жана жеке жаракат алуу коркунучун азайтуу үчүн ар дайым негизги коопсуздук чараларын аткарыңыз. Бул колдонмону келечекте маалымат алуу үчүн сактаңыз.
- Тийиштүү коопсуздук каражаттарын кийиңиз: Дайыма коргоочу көз айнек, угууну коргоо жана чаң маскасын тагыныңыз.
- Жумуш аймагын таза кармаңыз: Башаламан жерлер кырсыкка чакырат.
- Кооптуу чөйрөлөрдөн качыңыз: г-да электр куралдарын колдонбоңузamp же нымдуу жерлерде, же аларды жамгырга дуушар кылуу. Жумуш аймагын жакшы жарыктандырыңыз.
- Балдарды алыс кармаңыз: Бардык зыяратчылар жумуш аймагынан коопсуз аралыкта кармалышы керек.
- Коопсуз жумуш бөлүгү: Ар дайым clamp or secure the workpiece to prevent movement during operation.
- Кокусунан баштоодон сактаныңыз: Аспапты розеткага кошуудан мурун которгучтун OFF абалында экенин текшериңиз.
- Integrated Blade Guard: The upper and lower blade guard assembly helps prevent accidental hand contact with the blade. The switch protection device prevents unintentional start-up.
- Электр кубатын өчүрүү: Always disconnect the saw from the power source before changing blades, performing maintenance, or when not in use.
Пакеттен чыгаруу жана чогултуу
Carefully remove all components from the packaging. Inspect for any damage during transit. Refer to the included assembly instructions for detailed steps.
- Place the scroll saw on a stable, level workbench.
- Ensure all feet are securely positioned.
- Connect the dust collection hose to the integral dust collection chute located under the table.
- Familiarize yourself with the controls before plugging in the unit.
Компоненттер бүттүview
The EX-16 scroll saw features several key components designed for precision and ease of use:
- Башты кыйшайтуу: Allows for angled cuts while keeping the workpiece flat on the table.
- Large Steel Table: кенен жана туруктуу иш бетин камсыз кылат.
- Өзгөрмө ылдамдыкты башкаруу: Adjusts strokes per minute for optimal cutting across various materials.
- Бычактын тартылуу туткасы: Located at the rear for precise blade tension adjustment.
- Finger-Operated Blade Clamps: Facilitate quick and easy blade changes without tools.
- Интеграцияланган чаң чогултуу: A chute under the table and a blower on top manage sawdust.
- On/Off Rocker Switch: Негизги кубаттуулукту башкаруу.

Figure 2: Key components of the EXCALIBUR EX-16 Scroll Saw. This image provides a clear view of the saw's main parts, including the tilting head, table, and controls.
Жайгашуу
Blade Installation and Tension Adjustment
The EX-16 features finger-operated blade clamps for seamless blade changes.
- Араанын розеткадан суурулганын текшериңиз.
- Release the cam tension and the thumb screw on the blade clamps.
- Insert the blade into the lower clamp, then the upper clamp.
- Tighten the thumb screw to secure the blade.
- Adjust the final blade tension using the knob located on the rear of the machine.

Figure 3: Close-up of the blade area, showing the blade clamps and the workpiece. This image illustrates how the blade is secured and positioned for cutting.
Tilting Head Adjustment for Angle Cuts
Unlike traditional scroll saws, the EX-16's head tilts, keeping your workpiece flat for better control and accuracy.
- Loosen the locking mechanism for the tilting head.
- Tilt the head to the desired angle (up to 30° left or 45° right).
- Secure the head in place by tightening the locking mechanism.
- The angle can be set using index pins located below the table.

Figure 4: The tilting head mechanism of the scroll saw. This image demonstrates the saw's ability to tilt its head for angled cuts while the table remains flat.
Операция
Негизги кесүү
- Place your workpiece flat on the table.
- Turn on the saw using the rocker switch.
- Adjust the variable speed control to the desired strokes per minute (400-1400 SPM) for the material being cut.
- Gently guide the workpiece into the blade, applying steady, even pressure.
Internal Cuts and Threading
The tilting head design simplifies internal cuts:
- Арааны ажыратыңыз.
- Release the blade tension and remove the blade from the clamps.
- Lift the head out of the way.
- Drill a pilot hole in your workpiece where the internal cut will begin.
- Thread the blade through the pilot hole.
- Lower the head and re-secure the blade in the clamps.
- Re-apply blade tension.
- Proceed with cutting as usual.
Чаңды башкаруу
The integrated dust collection system helps keep your work area clean:
- Connect a shop vacuum to the dust collection port under the table.
- The built-in blower directs sawdust away from the cutting line for improved visibility.
Продукциянын демонстрациялык видеосу
Video 1: Excalibur 16" Tilting Head Scroll Saw Demonstration. This video provides a visual guide to the features and operation of the EX-16 scroll saw, including blade changes, variable speed control, and the tilting head mechanism.
Техникалык тейлөө
Үзгүлтүксүз техникалык тейлөө сиздин арааңыздын узак мөөнөттүү иштешин жана оптималдуу иштешин камсыз кылат.
- Тазалоо: Regularly clean sawdust and debris from the table, blade area, and dust collection chute. Use compressed air for hard-to-reach areas.
- Бычакты алмаштыруу: Replace dull or damaged blades promptly to maintain cutting quality and prevent strain on the motor.
- Майлоо: Refer to the detailed product manual for specific lubrication points and schedules.
- Текшерүү: Periodically check all fasteners for tightness. Inspect the power cord for damage.
Проблемаларды чечүү
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| Сау башталбайт | No power, switch in OFF position, faulty power cord. | Check power connection, ensure switch is ON, inspect power cord. |
| Бычак бат-бат сынат | Incorrect blade tension, wrong blade type for material, excessive feed pressure. | Adjust blade tension, use appropriate blade, reduce feed pressure. |
| Туура эмес кесүүлөр | Loose blade, incorrect table/head angle, dull blade. | Ensure blade is tight, verify angle settings, replace blade. |
| Ашыкча термелүү | Loose components, uneven surface. | Check all fasteners, ensure saw is on a stable surface. |
Техникалык шарттар
| Өзгөчөлүк | Деталь |
|---|---|
| Бренд | General International |
| Модель номери | EX-16 |
| Blade Length | 16 дюйм |
| Мотор | 1.3A Variable Speed DC Permanent Magnet Motor |
| Тtage | 120 вольт |
| Ватtage | 156 ватт |
| Cutting Angle (Tilting Head) | 30° Left, 45° Right |
| Продукциянын өлчөмдөрү | 27"L x 15"W x 17"H |
| Элемент Салмагы | 54 фунт |
| Surface Recommendation | Жыгач |
| Өзгөчө өзгөчөлүк | Тереңдикти жөндөө |
Кепилдик жана колдоо
The EXCALIBUR EX-16 Scroll Saw comes with a 2 жылдык Чектелген Кепилдик.
For warranty claims, technical support, or to order replacement parts, please contact General International customer service. Refer to the official product packaging or the General International webучурдагы байланыш маалыматы үчүн сайт.
Note: Online forums suggest that replacement parts for saws manufactured after 2017 might be affected by manufacturer changes. Always verify part availability with official customer support.





