1. Киришүү
This manual provides essential information for the safe and effective operation, setup, and maintenance of your GYS Gysmi 160P Inverter MMA Welder. The Gysmi 160P is a 230V inverter-based electrode welding machine designed for repair and maintenance tasks. It is capable of welding with various common electrode types, including rutile, basic, stainless steel, and cast iron, operating in direct current (DC) mode. This unit incorporates PROTEC400 technology, offering protection against overvoltage up to 400V, undervoltagд, жана томtagд термелүүлөр.
Key features include microprocessor-controlled inverter technology, unique arc dynamics, and a compact, lightweight design (4.1 kg) for portability and low power consumption (compatible with 16A plug with AM fuse).
2. Коопсуздук нускамалары
Always prioritize safety when operating welding equipment. Бул көрсөтмөлөрдү аткарбоо олуттуу жаракат же өлүмгө алып келиши мүмкүн.
- Электр Шок: Welding current can cause fatal electric shock. Ensure proper grounding. Do not touch live electrical parts or electrodes with bare skin or wet gloves. Wear dry, insulating gloves and protective clothing.
- Түтүн жана газдар: Welding produces fumes and gases that can be hazardous to health. Work in a well-ventilated area. Use local exhaust ventilation or a respirator if necessary.
- Арк нурлары: Arc rays can burn eyes and skin. Wear a welding helmet with an appropriate shade filter. Protect other personnel in the area with non-flammable screens or curtains.
- Өрт жана жарылуу: Welding sparks and hot slag can cause fires. Keep flammable materials away from the welding area. Have a fire extinguisher readily available. Do not weld on containers that have held flammable materials.
- Күйүктөр: Hot metal and slag can cause severe burns. Wear protective clothing, including long sleeves, pants, and safety shoes.
- Кардиостимулятор: Persons with pacemakers should consult their doctor before welding. Electromagnetic fields from welding can interfere with pacemakers.
- Тейлөө: Техникалык тейлөө же тейлөө иштерин жүргүзүүдөн мурун электр кубатын өчүрүңүз. Оңдоо иштерин квалификациялуу адистер гана жүргүзүшү керек.
3. Продукт бүтүп калдыview жана компоненттер
The GYS Gysmi 160P is a compact and robust inverter welder. Familiarize yourself with its main components before operation.
1-сүрөт: GYS Gysmi 160P Inverter MMA Welder, showing the control panel, output terminals, and carrying strap.
2-сүрөт: Close-up of the Gysmi 160P front panel, detailing the current adjustment knob, power switch, and electrode diameter indicators.
Негизги компоненттер:
- Токту жөндөө баскычы: Used to set the welding current (Amperes) based on electrode diameter.
- Power Switch (ON/STOP): Ширетүүчүнү күйгүзөт же өчүрөт.
- Electrode Diameter Indicators: Markings around the current knob indicating recommended current ranges for different electrode diameters (e.g., Ø1.6mm, Ø2.0mm, Ø2.5mm, Ø3.2mm, Ø4.0mm).
- Positive (+) Output Terminal: For connecting the electrode holder cable.
- Negative (-) Output Terminal: For connecting the earth clamp кабель.
- Ташуу боосу: Агрегатты оңой ташуу үчүн.
- Вентиляция торлору: Located on the sides for cooling the internal components. Ensure these are not obstructed.
3-сүрөт: The robust black carrying case provided with the Gysmi 160P, designed for protection and portability.
4. Орнотуу
Proper setup is crucial for safe and effective welding.
- Жайгашкан жери: Place the welder on a stable, level surface in a well-ventilated area, away from flammable materials. Ensure adequate space around the unit for airflow through the ventilation grilles.
- Кубат туташуу: Connect the welder's power cord to a suitable 230V, 50/60Hz power outlet. The unit is designed for a 16A plug with an AM fuse. Ensure the power supply is protected against overvoltage жана undervoltage.
- Кабель туташуу:
- Электрод кармагычтын кабелин оң (+) чыгуучу терминалга туташтырыңыз.
- Жерди туташтыруу clamp кабелди терс (-) чыгаруу терминалына туташтырыңыз.
- Earth Clamp Тиркеме: Жерди тиркөө clamp securely to the workpiece or a metal workbench that is in direct electrical contact with the workpiece. Ensure a clean, bare metal contact point for optimal electrical conductivity.
- Электродду киргизүү: Insert the appropriate electrode into the electrode holder. Ensure the electrode is dry and free from damage.
4-сүрөт: The Gysmi 160P welder shown with its included accessories, such as the earth clamp and electrode holder, ready for connection.
5. Иштөө нускамалары
Follow these steps for effective welding with your Gysmi 160P.
- Күйгүзүү: Turn the power switch to the 'ON' position. The power indicator light should illuminate.
- Select Electrode: Choose an electrode suitable for your material and desired weld. The Gysmi 160P supports rutile, basic, stainless steel, and cast iron electrodes.
- Токту коюу: Adjust the current adjustment knob to the recommended amperage for your chosen electrode diameter and material thickness. Refer to the markings on the control panel (e.g., 40A for Ø1.6mm, 160A for Ø4.0mm).
- Ширетүү техникасы:
- Wear all necessary personal protective equipment (welding helmet, gloves, protective clothing).
- Strike the arc by lightly touching the electrode to the workpiece and quickly lifting it slightly to establish a stable arc.
- Maintain a consistent arc length and travel speed. The Gysmi 160P features 'Hot Start' for easier arc ignition, 'Anti Sticking' to prevent electrode sticking, and 'Arc Force' for improved arc stability in difficult welding situations.
- Weld in a continuous motion, ensuring proper penetration and bead formation.
- Өчүрүү: After welding, turn the power switch to the 'STOP' position. Allow the unit to cool down before storage.
5-сүрөт: An operator demonstrating the use of a GYS Gysmi 160P welder, highlighting the importance of proper safety equipment during operation.
6. Техникалык тейлөө
Үзгүлтүксүз техникалык тейлөө ширетүүчүнүн узак мөөнөттүү жана оптималдуу иштешин камсыздайт.
- Тазалоо: Periodically clean the exterior of the welder with a dry, soft cloth. Ensure ventilation grilles are free from dust and debris to prevent overheating. Do not use solvents or abrasive cleaners.
- Кабелдик текшерүү: Regularly inspect welding cables, electrode holder, and earth clamp for any signs of damage, cuts, or loose connections. Replace damaged components immediately.
- Сактагыч: Store the welder in a dry, clean environment, protected from dust and moisture. Use the provided carrying case for transport and storage to prevent damage.
- Ички тазалоо: For internal cleaning, it is recommended to have the unit serviced by qualified personnel to blow out dust from internal components using compressed air. This should only be done with the power disconnected.
7. Кыйынчылыктарды
Бул бөлүм сиз кабылышы мүмкүн болгон жалпы көйгөйлөрдү карайт.
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| Ширетүүчү күйбөйт | No power supply; Faulty power cord; Internal fault | Розетканы жана автоматтык өчүргүчтү текшериңиз. Электр шнурунун бузулгандыгын текшериңиз. Эгерде көйгөй чечилбесе, колдоо кызматына кайрылыңыз. |
| Жаа же алсыз жаа жок | Poor earth connection; Incorrect current setting; Wet or damaged electrode; Loose cable connections | Жерди камсыз кылуу clamp has good contact. Adjust current. Use dry, new electrodes. Check all cable connections. |
| Electrode sticks frequently | Low current setting; Incorrect arc length; Electrode type mismatch | Increase current. Practice maintaining proper arc length. Ensure electrode is suitable for material. |
| Overheating / Thermal protection activated | Exceeding duty cycle; Obstructed ventilation; High ambient temperature | Allow welder to cool down. Clear ventilation grilles. Reduce welding time or current. |
8. Техникалык шарттар
Detailed specifications for the GYS Gysmi 160P Inverter MMA Welder.
6-сүрөт: Official product sheet for the GYS Gysmi 160P, detailing technical specifications and features.
| Өзгөчөлүк | Спецификация |
|---|---|
| Модель номери | 030077 |
| Ширетүү процесси | MMA (Manual Metal Arc) |
| Киргизүү көлөмүtage | 230V, 50 / 60Hz |
| Учурдагы диапазон | 10 - 160 А |
| Электроддун диаметри | Ø 1.6 - 4.0 мм |
| Duty Cycle (40°C) | 160A @ 14% |
| Open Circuit Voltage (U0) | 72 V |
| Power (60% / Max) | 6 kW / 7.5 kVA |
| Protection Technology | PROTEC400 (Overvoltage up to 400V, Undervoltagд, Тtage Fluctuations) |
| Өлчөмдөрү (L x W x Y) | 42.3 x 17.9 x 36.7 см |
| Салмагы | 6.62 кг |
| Материал | Металл |
| Келип чыккан өлкө | Франция |
9. Кепилдик жана колдоо
For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact GYS customer service directly. Ensure you have your model number (030077) and purchase date available when contacting support.
GYS is committed to providing high-quality products and support. Do not attempt to repair the unit yourself, as this may void your warranty and pose safety risks.
