1. Продукт бүтүп калдыview
The Volvo Truck 21407621 Injector is a critical component of the After-Treatment System (ATS) in Volvo trucks, specifically functioning as the 7th injector or After-Treatment Hydrocarbon Injector (AHI) nozzle. This part is essential for the proper operation of the vehicle's emissions control system, ensuring compliance with environmental regulations. It is designed to precisely deliver diesel exhaust fluid (DEF) or diesel fuel into the exhaust stream to facilitate the regeneration process of the Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) systems.
Key features of this injector include:
- Genuine Volvo Truck Injector, part number 21407621.
- Functions as an AHI Nozzle for emissions after-treatment.
- Identified as the 7th Injector in the exhaust system.
- Compatible with Racor Industries VA25086 systems.
- Direct replacement for Volvo part number 22009269.
Figure 1: The Volvo Truck 21407621 Injector, shown with its accompanying gasket and mounting bolts. This image displays the main components included with the injector for installation.
2-сүрөт: жогорудан ылдыйга view of the Volvo Truck 21407621 Injector, highlighting the green protective cap on the nozzle. This view provides a clear look at the injector's upper flange and connection points.
Figure 3: The individual components of the Volvo Truck 21407621 Injector kit, including the injector unit, gasket, and mounting hardware, arranged for clear visibility.
Figure 4: An assembled perspective of the Volvo Truck 21407621 Injector, showing the blue protective cap covering the nozzle. This view illustrates the compact nature of the unit when ready for installation.
2. Техникалык шарттар
| Атрибут | Нарк |
|---|---|
| Бренд | Volvo |
| Модель номери | 21407621 |
| Өндүрүүчү бөлүгүнүн номери | 21407621 |
| Элемент Салмагы | 2.9 унция |
| Inlet Connection Size | 1 дюйм |
| Inlet Connection түрү | Фланец |
| Порттардын саны | 2 |
| Розетка туташуу өлчөмү | 1 дюйм |
| Specification Met | EPA |
| Клапан түрү | Инжектор |
| Дата биринчи жеткиликтүү | 28-май, 2015-жыл |
3. Орнотуу жана орнотуу
The Volvo Truck 21407621 Injector is a precision component within the vehicle's exhaust after-treatment system. Proper installation is crucial for its functionality and the overall performance of the emissions system.
3.1 Коопсуздук чаралары
- Always ensure the vehicle's engine is off and cooled down before beginning any work on the exhaust system.
- Disconnect the battery to prevent accidental electrical activation.
- Тиешелүү жеке коргонуу шаймандарын (ЖКК), анын ичинде кол каптарды жана көздү коргоону кийиңиз.
- Be aware of hot surfaces and sharp edges.
- Handle diesel exhaust fluid (DEF) or diesel fuel with care, as they can be corrosive or flammable.
3.2 Орнотуу процедурасы (Жалпы көрсөтмөлөр)
Маанилүү: Due to the complexity and critical nature of the emissions system, it is highly recommended that installation be performed by a certified Volvo technician or a qualified professional with experience in heavy-duty truck maintenance. Incorrect installation can lead to system malfunctions, damage to components, and potential non-compliance with emissions standards.
- Даярдоо: Locate the existing AHI nozzle on the exhaust system. Ensure you have all necessary tools and replacement parts, including the new injector, gasket, and any required mounting hardware.
- Эски инжекторду алып салуу: Carefully disconnect any electrical connectors and fluid lines attached to the old injector. Unbolt and remove the old injector and gasket. Note the orientation for proper reinstallation.
- Текшерүү: Inspect the mounting surface and surrounding area for any damage, corrosion, or debris. Clean the area thoroughly to ensure a proper seal with the new gasket.
- Жаңы инжекторду орнотуу: Place the new gasket onto the mounting surface. Carefully position the new Volvo 21407621 Injector, ensuring it aligns correctly with the mounting holes and fluid/electrical connections.
- Камсыздоо: Install the mounting bolts and tighten them to the manufacturer's specified torque settings. Refer to the official Volvo service manual for precise torque values.
- Байланыштары: Reconnect all fluid lines and electrical connectors, ensuring they are securely fastened and free from leaks.
- Системаны текшерүү: After installation, reconnect the battery. Start the engine and check for any leaks or error codes. It may be necessary to perform a diagnostic scan to clear old codes and verify proper system operation.
4. Операция
The Volvo Truck 21407621 Injector operates as a crucial component within the vehicle's exhaust after-treatment system, specifically the Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) systems. Its primary function is to inject a precise amount of diesel fuel or Diesel Exhaust Fluid (DEF) into the exhaust stream.
During DPF regeneration, the injector sprays fuel into the exhaust gas upstream of the DPF. This fuel then combusts, raising the temperature within the DPF to burn off accumulated soot. For SCR systems, if applicable, the injector might be used to introduce DEF, which reacts with nitrogen oxides (NOx) in the catalyst to convert them into harmless nitrogen and water.
The injector's operation is controlled by the vehicle's Engine Control Unit (ECU), which monitors various sensors (e.g., temperature, pressure, NOx levels) to determine the optimal timing and quantity of injection. Proper operation of this injector is vital for maintaining the efficiency of the emissions system and ensuring the vehicle meets EPA standards.
5. Техникалык тейлөө
The Volvo Truck 21407621 Injector is designed for durability and long service life. While it does not typically require routine user maintenance, its performance is directly affected by the overall health of the vehicle's fuel and exhaust systems.
- Күйүүчү майдын сапаты: Always use high-quality, clean diesel fuel and DEF (if applicable) as recommended by Volvo. Contaminants can clog or damage the injector nozzle.
- Системалык текшерүүлөр: Adhere to the vehicle's recommended service intervals for DPF cleaning, SCR system checks, and general engine diagnostics. These checks can identify potential issues before they lead to injector problems.
- Визуалдык текшерүү: Periodically inspect the injector and its connections for signs of leaks, corrosion, or physical damage. Any visible issues should be addressed promptly by a qualified technician.
- Кесиптик тейлөө: If the injector is suspected of malfunctioning, it should be inspected and serviced by a professional. Attempting to clean or repair the injector without proper tools and knowledge can cause further damage.
6. Кыйынчылыктарды
If you suspect an issue with your Volvo Truck 21407621 Injector or the associated emissions system, consider the following common symptoms and potential causes.
| Симптом | Мүмкүн себеп | Акция |
|---|---|---|
| Check Engine Light / Malfunction Indicator Lamp (MIL) | Injector malfunction, clogged nozzle, electrical fault, or related emissions system issue. | Scan for diagnostic trouble codes (DTCs). Consult a professional for diagnosis and repair. |
| Reduced Engine Performance / Power Loss | Improper DPF regeneration due to faulty injector, leading to DPF clogging. | Check DPF status. Professional diagnosis of the after-treatment system is required. |
| Түтүн чыгаруучу түтүндөн ашыкча түтүн | Injector spraying incorrectly or continuously, leading to unburnt fuel in exhaust. | Immediate professional inspection is recommended to prevent further damage. |
| Increased Fuel Consumption | Injector not operating efficiently, causing the engine to compensate or DPF to regenerate more frequently. | Have the fuel system and emissions system professionally evaluated. |
| Visible Leaks Around Injector | Damaged gasket, loose connections, or cracked injector housing. | Tighten connections if loose. Replace gasket or injector if damaged. Seek professional help. |
Эскертүү: Many issues related to the AHI injector require specialized diagnostic tools and expertise. It is strongly advised to consult a certified Volvo service center or a qualified heavy-duty truck mechanic for accurate diagnosis and repair.
7. Кепилдик жана колдоо
For information regarding the warranty of your Volvo Truck 21407621 Injector, please refer to the warranty documentation provided at the time of purchase or contact your authorized Volvo parts dealer. Genuine Volvo parts typically come with a manufacturer's warranty covering defects in materials and workmanship.
For technical support, service inquiries, or to locate an authorized service center, please contact Volvo Trucks customer service or visit the official Volvo Trucks webсайт.
Volvo Trucks Official Webсайт: www.volvotrucks.us
