SWAGELOK MS-HTB-4 Hand Tube Bender
Instruction Manual
1. Киришүү
The Swagelok MS-HTB-4 Hand Tube Bender is a precision tool designed for accurately bending 1/4 inch (6 mm) tubing. It is engineered to produce smooth, consistent bends with a 3/4 inch (19 mm) bend radius, minimizing tube distortion and ensuring system integrity. This manual provides essential information for the safe and effective use, setup, operation, and maintenance of your hand tube bender.
2. Коопсуздук маалыматы
Always observe the following safety precautions when operating the hand tube bender:
- Көздү коргоо: Always wear appropriate eye protection (e.g., safety glasses) to guard against potential hazards from tube fragments or debris.
- Колду коргоо: Use gloves to protect hands from sharp tube edges or pinch points during operation.
- Коопсуз жумуш бөлүгү: Ensure the tubing is properly secured and free from obstructions before bending.
- Чымчым пункттары: Be aware of potential pinch points between the bending former, bending shoe, and handles during operation. Keep fingers clear.
- Туура колдонуу: Use the tool only for its intended purpose of bending specified tubing sizes. Do not attempt to bend tubing larger than 1/4 inch OD.
- Текшерүү куралы: Before each use, inspect the bender for any signs of damage or wear. Do not use a damaged tool.
3. Компоненттер
The Swagelok MS-HTB-4 Hand Tube Bender consists of the following key components:
- туткалары: Ergonomically designed for comfortable grip and leverage during bending.
- Bending Former: The central component around which the tube is bent, defining the bend radius.
- Bending Shoe: Pivots to guide the tube around the bending former, preventing kinking.
- Indexing Marks: Markings on the bending former and shoe to assist in precise angle measurement and bend alignment.
Image: The Swagelok MS-HTB-4 Hand Tube Bender, showing its two handles, the bending former with angle markings, and the bending shoe. The handles have blue grips.
4. Орнотуу
Before beginning any bending operation, ensure the following:
- Clean Tubing: Ensure the tubing to be bent is clean and free of burrs or debris.
- Өлчөмдү текшерүү: Confirm that the tubing outer diameter (OD) is 1/4 inch (6 mm), matching the bender's specification.
- Inspect Bender: Check the bender for any damage or excessive wear.
5. Иштөө нускамалары
Follow these steps to perform a bend:
- Open Handles: Fully open the bender handles to allow the bending shoe to retract.
- Түтүктөрдү киргизүү: Insert the 1/4 inch tubing into the bender, ensuring it rests firmly against the bending former and is aligned with the appropriate groove.
- Align Markings: Align the desired bend location on the tubing with the '0' or starting mark on the bending former.
- Close Handles: Slowly and steadily bring the handles together. The bending shoe will pivot and guide the tube around the bending former.
- Монитор бурчу: Observe the angle markings on the bending former as you bend. Continue bending until the desired angle is reached. For a 90-degree bend, align the bending shoe's mark with the 90-degree mark on the former.
- Release Bend: Once the bend is complete, slowly open the handles to release the tension and remove the bent tubing.
Эскертүү: For accurate bends, apply steady, even pressure throughout the bending process. Avoid sudden jerks or excessive force, which can deform the tubing.
6. Техникалык тейлөө
Proper maintenance will extend the life and performance of your hand tube bender:
- Тазалоо: After each use, wipe down the bender with a clean, dry cloth to remove any dirt, oil, or metal shavings.
- Майлоо: Periodically apply a light coat of machine oil to the pivot points and moving parts to ensure smooth operation.
- Сактагыч: Store the bender in a clean, dry environment, away from corrosive materials and extreme temperatures.
- Текшерүү: Regularly inspect the bending former and shoe for wear, nicks, or damage that could affect bend quality. Replace if necessary.
7. Кыйынчылыктарды
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| Tube Kinking/Flattening | Incorrect tube size; Worn bending shoe/former; Bending too fast; Tubing material too soft. | Ensure 1/4 inch OD tubing; Inspect and replace worn parts; Bend slowly and steadily; Use appropriate tubing material for bending. |
| Inaccurate Bend Angle | Improper alignment of tube; Not bending to the correct mark; Spring-back of tubing material. | Ensure tube is fully seated and aligned; Bend slightly past the desired mark to compensate for spring-back; Practice on scrap tubing. |
| Difficulty Bending | Tubing material too hard; Lack of lubrication on bender; Damaged bender. | Verify tubing material is suitable for manual bending; Lubricate pivot points; Inspect bender for damage. |
8. Техникалык шарттар
- Модел: MS-HTB-4
- Өндүрүүчү: SWAGELOK
- Compatible Tube OD: 1/4 дюйм (6 мм)
- Ийилген радиус: 3/4 дюйм (19 мм)
- Болжолдуу өлчөмдөрү (L x W x Y): 12.09 x 4.17 x 3.07 дюйм (30.7 x 10.6 x 7.8 см)
- Болжолдуу салмак: 1.95 фунт (0.88 кг)
9. Кепилдик жана колдоо
For information regarding product warranty, please refer to the documentation provided at the time of purchase or contact your authorized Swagelok distributor. For technical support or inquiries not covered in this manual, please reach out to Swagelok customer service or your local distributor.
