HALLOMOTOR 48V 3300W 60V 4200W 72V 5000W

HALLOMOTOR E-Bike Conversion Kit User Manual

24" Rear Brushless Motor Wheel with 750C Display and Hydraulic Disc Brake

1. Киришүү

This manual provides essential information for the installation, operation, and maintenance of your HALLOMOTOR E-Bike Conversion Kit. This kit is designed to transform a standard bicycle into an electric bicycle, offering enhanced power and functionality. Please read this manual thoroughly before installation and use to ensure proper function and safety.

Бүттүview of the HALLOMOTOR E-Bike Conversion Kit components

Сүрөт 1.1: Бүттүview of the HALLOMOTOR E-Bike Conversion Kit, showing the motor wheel, controller, display, brakes, throttle, and alarm system.

2. Коопсуздук боюнча көрсөтмөлөр

Your safety is paramount. Adhere to all local traffic laws and regulations when operating an e-bike. Failure to follow these guidelines may result in serious injury or property damage.

  • Туулга колдонуу: Always wear a certified helmet when riding your e-bike.
  • Айдоо алдындагы текшерүү: Before each ride, inspect brakes, tires, and all electrical connections. Ensure all components are securely fastened.
  • Аба ырайы шарттары: Exercise caution when riding in wet or adverse weather conditions. The hydraulic disc brakes provide strong stopping power, but wet roads can reduce traction.
  • Батареянын коопсуздугу: The battery is not included with this kit. Use only compatible batteries (48V, 60V, or 72V) and follow the battery manufacturer's safety instructions for charging and handling.
  • Электр байланыштары: Ensure all electrical connections are secure and waterproofed where necessary. Avoid exposing connectors to water or moisture.
  • Балдар: This kit is not intended for use by children without adult supervision.
  • Салмак чеги: Do not exceed the maximum weight capacity of your bicycle.

3. Пакеттин мазмуну

Verify that all items listed below are present in your package. If any items are missing or damaged, contact your vendor immediately.

  • QS/RISUNMOTOR 24-inch Brushless Gearless Hub Motor Rear Wheel (Single Speed Freewheel, includes tire and tube) - 1 Piece
  • 100A Intelligent Programmable Sine-Wave Controller (48V 3300W / 60V 4200W / 72V 5000W compatible) - 1 Piece
  • Full Color TFT RSM-750c Display (36V, 48V, 60V, 72V universal) - 1 Piece
  • D700 Hydraulic Disc Brake (with power cut-off function) - 1 Piece
  • Twist Throttle Drive - 1 Piece
  • Pedelec Assistant Sensor (8 Magnetic PAS Drive) - 1 Piece
  • Alarm System (Remote start, alarm, motor lock functions) - 1 Piece

Note: Battery is NOT included in this kit.

4. Орнотуу боюнча колдонмо

Бул бөлүмдө жалпы маалымат берилетview of the installation process. Professional installation is recommended if you are unfamiliar with bicycle mechanics or electrical systems. Ensure the bicycle is stable and powered off before beginning installation.

4.1. Motor Wheel Installation

Replace your bicycle's existing rear wheel with the HALLOMOTOR hub motor wheel. Ensure the wheel is properly aligned in the dropouts and secured with axle nuts. The hub dropout width for this motor is 155mm.

HALLOMOTOR 24-inch rear hub motor wheel with tire and tube

Image 4.1: The 24-inch rear hub motor wheel, ready for installation onto the bicycle frame.

4.2. Контроллерди орнотуу

Mount the intelligent sine-wave controller in a secure and protected location on your bicycle frame, away from direct water spray and physical impact. Ensure adequate ventilation for heat dissipation.

HALLOMOTOR 100A intelligent programmable sine-wave controller with wiring harness

Image 4.2: The 100A intelligent programmable sine-wave controller, showing its various connection ports.

4.3. Display and Controls Installation

Install the RSM-750c color display on the handlebars in a position that is easily visible and accessible. Mount the twist throttle on the right handlebar. Install the D700 hydraulic disc brake levers, ensuring they are properly aligned and the power cut-off wires are connected.

HALLOMOTOR RSM-750c full color TFT display and remote control

Image 4.3: The RSM-750c full color TFT display with its remote control and wiring.

HALLOMOTOR D700 hydraulic disc brake levers with integrated power cut-off

Image 4.4: The D700 hydraulic disc brake levers, featuring the power cut-off mechanism.

HALLOMOTOR twist throttle for e-bike control

Image 4.5: The twist throttle, used for controlling motor speed.

4.4. PAS сенсорун орнотуу

Install the Pedelec Assistant Sensor (PAS) on the bicycle's bottom bracket, ensuring the magnetic disc is correctly positioned to detect pedal rotation. This sensor enables motor assistance when pedaling.

4.5. Alarm System Installation

Mount the alarm system unit in a discreet and secure location. Connect it according to the wiring diagram provided with the alarm unit. Test the remote start and motor lock functions after installation.

HALLOMOTOR e-bike alarm system with remote controls

Image 4.6: The e-bike alarm system, including the main unit, siren, and two remote controls.

4.6. Зымдарды туташтыруу

Connect all components to the controller according to the provided wiring diagram. Pay close attention to voltage and polarity. Ensure all connections are firm and protected from the elements. Connect your compatible 48V, 60V, or 72V battery to the controller.

5. Иштөө нускамалары

5.1. Күйгүзүү / Өчүрүү

To power on the system, press and hold the power button on the RSM-750c display. To power off, press and hold the same button until the display turns off.

5.2. RSM-750c Display Functions

The 750c display provides real-time information and allows for system configuration. Key functions include:

  • Ылдамдык көрсөтүү: Учурдагы ылдамдыкты көрсөтөт.
  • PAS деңгээли: Indicates the current Pedal Assist System level (0-5). Adjust using the display's control buttons.
  • Батарея деңгээли: Калган батарея зарядын көрсөтөт.
  • Сапардын аралыгы: Shows distance traveled for the current trip.
  • Одометр: Жалпы басып өткөн аралык.
  • Параметр орнотуулары: Access advanced settings for speed limit, regenerative function, and other parameters. Refer to the detailed 750c display manual for specific instructions on parameter adjustment.

5.3. Педальга жардам берүүчү система (PAS)

The PAS sensor detects your pedaling motion and provides motor assistance based on the selected PAS level. Higher PAS levels provide more motor power. Level 0 typically means no assistance.

5.4. Twist Throttle

The twist throttle provides on-demand motor power, independent of pedaling. Twist the throttle towards you to accelerate. Release to decelerate. Use the throttle responsibly and be aware of your surroundings.

5.5. Hydraulic Disc Brakes with Power Cut-off

The D700 hydraulic disc brakes offer strong and reliable stopping power. When the brake levers are engaged, the integrated power cut-off function will momentarily disable the motor, ensuring safe braking.

5.6. Сигнал системасы

The alarm system provides security features:

  • Куралсыздандыруу/Куралсыздандыруу: Use the remote control to arm or disarm the alarm.
  • Мотор кулпу: When armed, the motor lock function can prevent the wheel from turning, deterring theft.
  • Алыстан баштоо: Certain models may allow remote starting of the motor. Refer to the alarm system's specific manual for details.

6. Техникалык тейлөө

Regular maintenance ensures the longevity and safe operation of your e-bike conversion kit.

  • Тазалык: Моторду, контроллерди жана дисплейди таза кармаңыз. Жарнаманы колдонуңузamp cloth to wipe surfaces. Avoid high-pressure washing directly on electrical components.
  • Электр байланыштары: Periodically check all electrical connections for tightness and corrosion. Ensure waterproof seals are intact.
  • Тормоздор: Regularly inspect brake pads for wear and hydraulic fluid levels. Ensure the brake levers operate smoothly and the power cut-off function is working.
  • Шиналар: Maintain correct tire pressure as specified on the tire sidewall. Inspect tires for wear and damage.
  • Мотор: The brushless gearless motor is designed for low maintenance. Avoid submerging the motor in water.
  • Battery (User-Supplied): Follow the battery manufacturer's maintenance guidelines for charging, storage, and care.

7. Кыйынчылыктарды

Бул бөлүмдө сиз кездешиши мүмкүн болгон кеңири таралган көйгөйлөр каралат. Бул жерде көрсөтүлбөгөн көйгөйлөр боюнча техникалык колдоо кызматына кайрылыңыз.

КөйгөйМүмкүн себепЧечим
Мотор жардам бербей жатат / Кубат жок
  • Батарея туташкан эмес же заряды аз.
  • Бошоң электр байланыштары.
  • Brake levers engaged (power cut-off active).
  • PAS level set to 0.
  • Controller error.
  • Батареянын туташуусун жана заряд деңгээлин текшериңиз.
  • Бардык зымдарды коопсуз туташуу үчүн текшериңиз.
  • Тормоз рычагдарынын толугу менен бошотулганын текшериңиз.
  • Increase PAS level on the display.
  • Check display for error codes; consult display manual.
Дисплей күйбөй жатат
  • Battery not connected or dead.
  • Loose display cable connection.
  • Verify battery connection and charge.
  • Дисплей кабелинин контроллерге туташуусун текшериңиз.
Тормоздор губкадай же натыйжасыз сезилет
  • Air in hydraulic lines.
  • Эскирген тормоз колодкалары.
  • Төмөн гидравликалык суюктук.
  • Bleed the hydraulic brake system (professional service recommended).
  • Тормоздук колодкаларды алмаштырыңыз.
  • Top up hydraulic fluid.
Alarm system not responding
  • Алыстан башкаруу пультунун батареясы аз калды.
  • Loose alarm unit connection.
  • Алыстан башкаруунун батареясын алмаштырыңыз.
  • Check alarm unit wiring.

8. Техникалык шарттар

8.1. Мотордун спецификациялары

  • Түрү: Brushless Gearless Hub Motor
  • Дөңгөлөктүн көлөмү: 24 дюйм
  • Кубат параметрлери: 48V 3300W, 60V 4200W, 72V 5000W
  • Макс момент: 160 НМ
  • Estimated Speed: Approximately 90 km/h (dependent on voltage and rider weight)
  • Натыйжалуулугу: >90%
  • Hub Dropout Width: 155mm (rear hub motor with single speed gear)
  • Сертификаттар: CE, EN60335-1:2012+A112014

8.2. Контроллердин спецификациялары

  • Түрү: Intelligent Programmable Sine-Wave Controller
  • Электр камсыздоо: 48V / 60V / 72V
  • Max DC Current: 100A
  • Максималдуу фазалык ток: 250A
  • Номиналдуу кубаттуулугу: 48V 3300W / 60V 4200W / 72V 5000W
  • Low Voltage Коргоо: 40V (for 48V), 50V (for 60V), 60V (for 72V)
  • Өлчөмдөрү: 275 x 121 x 62 мм
  • Таза Салмагы: 2.05 кг
  • Суу өткөрбөйт классы: IP65

8.3. Display Specifications (RSM-750c)

  • Түрү: Full Color TFT Display
  • Тtage Шайкештик: 36V, 48V, 60V, 72V (universal)
  • Функциялары: 5-level PAS, Speed Limit setting, Speed Display, Regenerative Function parameter setting.

9. Кепилдик жана колдоо

For warranty information, technical support, or to inquire about replacement parts, please contact HALLOMOTOR customer service or your original point of purchase. Keep your purchase receipt as proof of purchase.

For specific details regarding the D700 Hydraulic Disc Brake or the Alarm System, refer to their respective manufacturer's documentation if provided separately.

Тектеш документтер - 48V 3300W 60V 4200W 72V 5000W

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