BougeRV Sunflow MPPT Solar Charge Controller 60A User Manual

1. Киришүү

This manual provides detailed instructions for the installation, operation, and maintenance of the BougeRV Sunflow MPPT Solar Charge Controller 60A. This device is designed to efficiently manage power flow from solar panels to various battery types, including LiFePO4, SLD, Gel, FLD, and AGM batteries, in 12V or 24V systems. It is suitable for RV and marine applications.

2. Коопсуздук нускамалары

Please read all instructions carefully before installation and operation to ensure safe and optimal performance. Failure to follow these instructions may result in damage to the unit, personal injury, or property damage.

• Ensure all wiring connections are secure and correct before applying power.
• Do not disassemble or attempt to repair the controller. Contact qualified personnel for service.
• Контроллерди күйүүчү материалдардан жана тике күндүн нурунан алыс, жакшы желдетилген жерге орнотуңуз.
• Орнотуу учурунда көздү коргоочу каражаттарды кошо алганда, тиешелүү жеке коргоо каражаттарын кийиңиз.
• Батареянын көлөмүн текшериңизtage and polarity before connecting to the controller.
• The controller is designed for 12V/24V systems. Do not connect to higher voltage системалары.

3. Продукт бүтүп калдыview

The BougeRV Sunflow MPPT Solar Charge Controller 60A is designed for efficient solar power management. Key features include:

• LiFePO4 Battery Compatibility: Includes low-temperature cut-off charging (below 0°C / 32°F) to protect LiFePO4 batteries. It can also reactivate dormant 12V or 24V LiFePO4 batteries that have been shut down due to short circuits or over-discharge.
• Smart LCD and App Control: Features a backlit LCD display and remote app control via Bluetooth (up to 32 feet range). The 'Solar' APP provides real-time status for solar panels, batteries, and loads. The controller offers three display operation modes: Full-featured, No-load, and Viewing.
• Жогорку натыйжалуу кубаттоо: The controller can adjust the charge current from 0A to 60A. It achieves a tracking efficiency of up to 99.5% and a peak conversion efficiency of up to 99%, maximizing solar panel output. An integrated aluminum heat sink aids in heat dissipation, minimizing power loss during full-load operation.
• Integrated Protection Features: Certified by CE and RoHS. Features a dual MOS circuit to prevent reverse current and reduce operational heat. Includes 6 protection mechanisms: over-temperature, open-circuit, short-circuit, overload, reverse polarity, and current flow backward prevention.

Figure 3.1: BougeRV Sunflow 60A MPPT Solar Charge Controller with included accessories.

Figure 3.2: Physical dimensions of the BougeRV Sunflow 60A MPPT Solar Charge Controller (10.35"L x 7.32"W x 3.34"H).

4. Орнотуу боюнча колдонмо

4.1 Зымдарды туташтыруу

Follow the wiring sequence below to prevent damage to the controller or system components. Always connect the battery first, then the solar panels, and finally the load.

1. Батареяны туташтыруу: Connect the 12V/24V battery to the controller's battery terminals (BAT+ and BAT-). Ensure correct polarity. This step is crucial for the controller to recognize the system voltage and activate the display.
2. Күн панелдерин туташтыруу: Connect the solar panel array to the controller's PV terminals (PV+ and PV-). Ensure correct polarity and that the maximum PV input voltage (95V) and power (900W/12V, 1800W/24V) are not exceeded.
3. Жүктөөнү туташтыруу (кошумча): Connect your DC loads to the controller's load terminals (LOAD+ and LOAD-).

Wire specifications: 15-8AWG.

Figure 4.1: Connection terminals and safety features of the controller.

4.2 Монтаждоо

Mount the controller vertically on a non-flammable surface in a dry, well-ventilated indoor location. Allow sufficient clearance around the controller for proper heat dissipation.

5. Иштетүү үчүн колдонмо

5.1 ЖК дисплей аштыview

The controller features a backlit LCD display that shows system status and parameters. Use the 'SELECT' and 'ENTER' buttons to navigate and adjust settings.

Figure 5.1: LCD display icons and their functions, including battery type, charging stagд, система томtage, load status, and communication indicators.

5.2 иштөө режими

The controller supports three working modes:

• Full-featured Mode: All functions are accessible and editable via the buttons on the device. This mode allows comprehensive parameter adjustments without needing the mobile app.
• No-load Mode: Designed for systems where the load output of the controller is not utilized. Load-related settings are hidden, simplifying navigation.
• Viewрежими: Allows monitoring of system status parameters only. Parameters cannot be edited in this mode.

Figure 5.2: ашыкview of the three operational modes.

5.3 Switching Working Modes

To switch between working modes:

1. Press and hold the 'SELECT' button for 5 seconds until the working mode icon on the display flashes.
2. Use the 'SELECT' button to cycle through the available modes (Full-featured, No-load, Viewing).
3. Once the desired mode is displayed, press and hold the 'ENTER' button for 2 seconds to save the setting.

Figure 5.3: Visual guide for switching working modes on the LCD.

5.4 Колдонмону башкаруу

The BougeRV Sunflow controller can be managed via a mobile application, offering enhanced monitoring and parameter adjustment capabilities.

5.4.1 Колдонмону жүктөп алуу жана жупташтыруу

• Издөө 'BougeRV' on your device's app store.
• Alternatively, scan the QR code provided in the user manual or visit http://b.nxw.so/2o42ln колдонмону жүктөп алуу үчүн.
• Телефонуңузда Bluetooth иштетилгенин текшериңиз.
• Open the app, click the Bluetooth logo, and connect to the device.

Figure 5.4: App download and pairing process.

5.4.2 Колдонмонун өзгөчөлүктөрү

• реалдуу убакыт мониторинг: View current system status, including solar panel input, battery voltage, and load output. The app automatically detects system status and common fault interfaces, providing timely reports and adjustment options.
• Тарыхый маалыматтар Viewing: Access historical data of the controller, solar panel output, and battery charging status.
• Convenient Parameter Setting: Adjust various parameters, such as battery type, charging voltage, and low-temperature protection settings, directly from the mobile app.

Figure 5.5: Real-time monitoring interface in the BougeRV app.

Figure 5.6: Historical data viewing in the BougeRV app.

Figure 5.7: Parameter setting interface in the BougeRV app.

6. Техникалык тейлөө

Үзгүлтүксүз тейлөө сиздин күн зарядын контроллериңиздин узак мөөнөттүү жана оптималдуу иштешин камсыз кылат.

• Тазалоо: Periodically clean the controller's exterior with a dry cloth to remove dust and debris. Ensure ventilation openings are clear.
• Туташуу текшерүүлөрү: Annually inspect all wiring connections for tightness and corrosion. Loose connections can cause overheating and power loss.
• Программалык камсыздоонун жаңыртуулары: Check the BougeRV app for any available firmware updates to ensure the controller operates with the latest features and improvements.

7. Кыйынчылыктарды

This section addresses common issues you might encounter with the BougeRV Sunflow MPPT Solar Charge Controller.

8. Техникалык шарттар

9. Кепилдик жана колдоо

BougeRV provides an 18-month technical support period for the Sunflow MPPT Solar Charge Controller 60A. For any technical assistance, troubleshooting, or warranty claims, please contact BougeRV customer service through their official channels. Keep your purchase receipt for warranty validation.