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DALY R24TS-500A

DALY Smart Active Balance BMS 500A 8-24S Instruction Manual

Model: R24TS-500A

1. Киришүү

This manual provides detailed instructions for the installation, operation, and maintenance of your DALY Smart Active Balance BMS (Battery Management System). This intelligent BMS is designed for Li-ion, LifePO4, and LTO battery packs, supporting 8 to 24 series configurations with a continuous discharge current of 500A. It features built-in Bluetooth, RS485, and CAN communication for comprehensive monitoring and control.

2. Продукциянын өзгөчөлүктөрү

  • Smart Active Balancing: Continuous 1A active balance current with peak current up to 1.2A, ensuring cell voltage equalization for extended battery life.
  • Кеңири шайкештик: Supports 8-24S Li-ion, LifePO4, and LTO battery packs.
  • Multi-channel Communication: Integrated Bluetooth, RS485, and CAN for versatile monitoring and control via PC software or mobile application.
  • Комплекстүү коргоо: Protects batteries from overcharge, overdischarge, overcurrent, short circuits, and high-temperature shutdown.
  • Parallel Battery Pack Support: Designed for safe and efficient parallel connection of battery packs.
DALY Smart Active Balance BMS with specifications
Figure 2.1: DALY Smart Active Balance BMS (Model R24TS-500A) showing key specifications like 8-24S battery strings, 500A charge/discharge, 1A balance current, built-in Bluetooth, and UART+RS485+CAN communication.

3. Пакеттин мазмуну

Төмөндө тизмеленген нерселердин баары пакетиңизге камтылганын текшериңиз:

  1. Smart Active Balance BMS
  2. P-&B- cable
  3. Screws (2 Pcs)
  4. Sampлинг кабели
  5. B+ cable
  6. NTC (One standard, two optional)
  7. User Manual
  8. Packaging кутуча
  9. RS485/Can port cable
DALY BMS Packing List showing all included components
Figure 3.1: Visual representation of the DALY BMS package contents, including the BMS unit, various cables, screws, and the user manual.

4. Орнотуу жана орнотуу

Proper installation is crucial for the safe and efficient operation of the BMS. Follow these steps carefully.

4.1. Battery Pack Wiring

When assembling your battery pack, ensure you correctly identify the total positive and total negative terminals. Pay close attention to the B- and P- terminals on the BMS.

  1. Connect the black B- wire to the total negative terminal of the battery pack.
  2. Connect the red B+ wire to the total positive terminal of the battery pack.
  3. s туташтырыңызampling wires in sequence, starting from the negative terminal (B0) and progressing to the positive terminals of each cell string (B1, B2, etc.).
  4. Маанилүү: When soldering the wires, ensure they are soldered in the correct order before plugging them into the BMS. Misfiring protection is limited to 6 strings; incorrect wiring for more than 6 strings can damage your BMS.
  5. If using a BMS compatible with more strings than your battery pack (e.g., an 8-17S BMS for an 8S pack), seal the remaining unused sampling cables with insulation tape.
Diagram showing battery cell wiring to BMS
Figure 4.1: Illustration of connecting the sampling wires from battery cells to the BMS.

4.2. Wiring Verification

Before connecting the sampling cable to the BMS, verify the voltage of each wire using a multimeter.

  1. Place the black probe of the multimeter on the B0 wire (total negative).
  2. Place the red probe on B1, then B2, and so on. The voltage readings should increase incrementally.
  3. If the multimeter displays positive voltage readings that increase step by step, the wiring is correct.
  4. Абайлаңыз: During testing, do not let the two probes touch each other, as this may cause a cable short circuit.
Video 4.1: DALY Smart Active Balance BMS introduction and wiring guide. This video demonstrates the correct sequence for connecting the sampling wires to the battery pack and verifying the connections.
Video 4.2: JKBMS Wiring Tutorial. This video provides a visual guide on how to correctly wire the BMS to a battery pack, including connecting the balance leads and main power cables.

4.3. Final Connections

  1. Insert the NTC (temperature sensor) cable into the NTC port on the BMS.
  2. Connect the B- wire to the BMS B- terminal.
  3. Plug in the sampling cable connector to the corresponding port on the BMS.
  4. Connect the B+ wire to the BMS B+ terminal.
  5. If the BMS's green light is on, the BMS is working properly.

5. Иштөө нускамалары

The DALY Smart Active Balance BMS offers multiple ways to monitor and configure its parameters.

5.1. Mobile Application (APP)

Download the "BalanceBMS" app from your iOS or Android app store. The app allows you to monitor cell voltages, temperatures, and other parameters in real-time. It also supports cloud monitoring and data logging capabilities.

Video 5.1: JKBMS Android APP Installation Video. This video demonstrates the process of installing the mobile application on an Android device to monitor and control the BMS.

5.2. PC Host Software

For advanced monitoring and configuration, connect the BMS to a PC using the provided UART cable or RS485/CAN port cable. You will need to download the corresponding drivers and PC host software from the DALY webсайт.

  1. Download the PC Host software and necessary drivers (CAN or RS485) from the official DALY webсайт.
  2. Connect the UART cable to the BMS and your PC.
  3. Open the PC Host software. Select the correct communication mode (UART, RS485, or CAN) and port settings.
  4. The software allows you to view real-time battery data, including total voltage, current, temperature, SOC, cell voltages, and MOS temperature.
  5. You can also modify various parameters such as balance current, sleep time, rated capacity, and protection parameters.
  6. The software supports switching between Chinese and English languages.
Video 5.2: How to connect the 100balance Smart BMS to the PC host. This video guides users through the process of connecting their Smart BMS to a computer and using the PC host software for monitoring and configuration.

5.3. LCD Screen (Optional Accessory)

An optional LCD screen can be connected to the UART or RS485 port to display real-time battery information and allow parameter changes via a 4.3-inch touch screen.

5.4. Key Switch (Optional Accessory)

The optional key switch can be used to switch the discharge MOSFET on and off. Other functions may also be customized.

5.5. Heating Module (Optional Accessory)

A heating module can be used in cold environments to start the BMS, ensuring optimal performance in low temperatures.

6. Техникалык тейлөө

To ensure the longevity and optimal performance of your DALY Smart Active Balance BMS, consider the following maintenance tips:

  • Бардык зымдардын туташууларынын бекемдигин жана коррозияга туруктуулугун үзгүлтүксүз текшерип туруңуз.
  • Keep the BMS clean and free from dust and debris.
  • Avoid exposing the BMS to extreme temperatures or moisture beyond its operating specifications.
  • Monitor battery cell balance and overall battery health using the mobile app or PC software.
  • Ensure proper ventilation around the BMS, especially for high-current applications.

7. Кыйынчылыктарды

If you encounter issues with your DALY Smart Active Balance BMS, refer to the following common troubleshooting steps:

КөйгөйМүмкүн себепЧечим
BMS not powering on (no green light)Incorrect B- or B+ wiring; faulty battery connection.Verify B- and B+ connections to the battery pack. Ensure the battery pack has sufficient voltage.
Туура эмес томtage readings in app/softwareТуура эмес сampling wire connection order; loose sampling wires.Re-check sampling wire connections and order. Ensure all wires are securely attached and soldered.
BMS not communicating with app/PCBluetooth/UART/RS485/CAN connection issue; incorrect drivers/software settings.Ensure Bluetooth is enabled on your device. Check cable connections. Verify correct COM port and baud rate in PC software. Reinstall drivers if necessary.
Battery cells out of balanceBalancing function disabled; significant cell voltage айырма.Ensure active balancing is enabled in the app/PC software. Allow sufficient time for balancing to occur. Check individual cell health.
BMS triggering protection frequentlyOvercharge/overdischarge/overcurrent conditions; incorrect protection parameters.Review battery usage and charging/discharging limits. Adjust protection parameters in the app/PC software if they are too conservative for your battery type and usage.

8. Техникалык шарттар

ӨзгөчөлүкДеталь
Модель номериR24TS-500A
Батарея саптары8-24S (24V-84V)
Үзгүлтүксүз разряд агымы500A
Үзгүлтүксүз заряддык ток500A
Active Balance Current1A (Continuous), up to 1.2A (Peak)
Батарея түрү шайкештигиLi-ion, LifePO4, LTO
Коммуникация интерфейстериBuilt-in Bluetooth, RS485, CAN, UART
Продукциянын өлчөмдөрү7.72 x 4.29 x 1.02 дюйм (196 x 109 x 26 мм)
Элемент Салмагы1.46 фунт (660 грамм)
ӨндүрүүчүDongguan Daly Electronics Co., Ltd
DALY BMS size chart for various current ratings
Figure 8.1: DALY BMS size chart, showing dimensions for different current ratings. The 500A model has dimensions of 26*195.8*109.3mm.

9. Кепилдик жана колдоо

Your DALY Smart Active Balance BMS comes with an 18-month warranty. For any questions, technical assistance, or warranty claims, please contact our customer service. You can find the "BalanceBMS" app on iOS and Android for monitoring and support.

Кошумча коргоо пландарын сатып алууга болот:

  • 2 жылдык коргоо планы
  • 3 жылдык коргоо планы
  • Толук коргоо: Бир план бардык мурунку жана келечектеги сатып алууларды камтыйт.

10. Колдонуу сценарийлери

The DALY Smart Active Balance BMS is suitable for a wide range of multi-purpose, intelligent multi-string applications, including but not limited to:

  • Electric two-wheelers
  • Home energy storage systems
  • Electric tricycles
  • Outdoor energy storage solutions
  • Электр велосипеддери
  • Lead-Acid battery upgrades to Lithium
  • Electric wheelchairs
  • Автоматташтырылган жетектелген унаалар (AGV)
  • Lease battery swapping stations
  • RV energy storage
Various application scenarios for DALY BMS
10.1-сүрөт: Мисamples of applications where the DALY BMS can be used, such as electric vehicles, home energy storage, and industrial equipment.

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