DALY Smart Active Balance BMS R24TM-150A User Manual

1. Киришүү

This manual provides essential instructions for the installation, operation, and maintenance of your DALY Smart Active Balance Battery Management System (BMS) model R24TM-150A. This BMS is designed to protect and manage Li-ion, LiFePO4, and LTO battery packs with 4 to 8 series cells (4S-8S) and a continuous current rating of 150A. It features built-in Bluetooth for smart monitoring and communication capabilities including RS485 and CAN.

2. Продукт бүтүп калдыview

The DALY Smart Active Balance BMS R24TM-150A is a sophisticated battery protection board that ensures the safety and longevity of your battery pack. It actively balances cell voltages, prevents overcharge, over-discharge, overcurrent, and short circuits, and includes temperature protection. The integrated Bluetooth module allows for real-time monitoring and parameter adjustment via a mobile application.

3. Техникалык шарттар

4. Пакеттин мазмуну

Төмөндө тизмеленген нерселердин баары пакетиңизге камтылганын текшериңиз:

• Smart Active Balance BMS Unit
• P-&B- Cable
• Screws (2 Pcs)
• Sampling Cable (Balance Leads)
• B+ Cable
• NTC Temperature Sensor (One standard, two optional)
• User Manual
• Пакет куту
• RS485/CAN Port Cable

5. Орнотуу жана орнотуу

Proper installation is crucial for the safe and effective operation of the BMS. Always ensure power is disconnected from the battery pack before beginning installation.

5.1 Электр өткөргүч схемасы

Refer to the following diagrams for correct wiring connections. Incorrect wiring can damage the BMS and battery pack.

5.2 Туташуу процедурасы

It is critical to connect all components in the correct sequence to prevent damage to the BMS or battery. Follow these steps carefully:

1. Батарея топтомун даярдоо: Ensure all individual battery cells are at a similar state of charge before connecting the BMS.
2. Баланстын лиддерин туташтырыңыз: s туташтырыңызampling cable (balance leads) to each individual cell of your battery pack, starting from B0 (negative terminal of the first cell) and proceeding sequentially to B+ (positive terminal of the last cell). Ensure the order is correct according to your battery configuration (4S-8S).
3. Connect B- Terminal: Connect the main negative terminal of the battery pack to the B- terminal on the BMS.
4. Connect P- Terminal: Connect the load/charger negative terminal to the P- terminal on the BMS.
5. Connect B+ Terminal: Connect the main positive terminal of the battery pack to the B+ terminal on the BMS.
6. Байланыш кабелдерин туташтыруу: If using, connect the RS485/CAN port cable and NTC temperature sensor.
7. Байланыштарды текшерүү: Double-check all connections for correctness and secure fit before applying power.

Warning: Incorrect connection order can lead to immediate damage to the BMS and potentially the battery pack. Always follow the specified sequence.

6. Иштөө нускамалары

6.1 Bluetooth App Connection

The DALY Smart BMS features integrated Bluetooth for convenient monitoring and configuration via a mobile application.

1. Колдонмону жүктөп алуу: Издөө "BalanceBMS" on your iOS or Android device's app store and install it.
2. Bluetooth иштетүү: Мобилдик түзмөгүңүздө Bluetooth иштетилгенин текшериңиз.
3. Connect to BMS: Open the "BalanceBMS" app and follow the on-screen instructions to connect to your DALY Smart BMS. The app will typically detect nearby BMS devices.

6.2 Мониторинг жана конфигурация

Once connected, the app provides access to various parameters and settings:

• Реалдуу убакыттагы маалыматтар: Monitor individual cell voltages, total battery voltage, charge/discharge current, temperature, and State of Charge (SOC).
• Active Balance Status: View the status of the active balancing process, which helps equalize cell voltages for optimal performance and extended battery life.
• Коргоо абалы: Check for any active protection warnings or faults (e.g., overcharge, over-discharge, overcurrent, high temperature).
• Параметрди тууралоо: Adjust various protection parameters and operational settings as needed (advanced users only).
• Маалыматтарды каттоо: The BMS may offer data logging capabilities for historical performance analysis.

6.3 Communication Interfaces (RS485/CAN/UART)

For advanced integration and monitoring, the BMS supports RS485, CAN, and UART communication protocols. These interfaces allow connection to external devices such as PC hosts, IoT cloud modules (with optional WiFi module), GPS modules, and other control systems.

7. Техникалык тейлөө

The DALY Smart Active Balance BMS is designed for minimal maintenance. However, regular checks can help ensure optimal performance and longevity of your battery system:

• Визуалдык текшерүү: Periodically inspect the BMS and all wiring for any signs of damage, corrosion, or loose connections.
• Колдонмо мониторинги: Regularly check the BMS status via the "BalanceBMS" app to monitor cell voltages, temperatures, and overall battery health. Address any warnings or alerts promptly.
• Программалык камсыздоонун жаңыртуулары: Check for available firmware updates for the BMS through the app or manufacturer's webакыркы функцияларды жана каталарды оңдоону камсыз кылуу үчүн сайт.
• Тазалык: Keep the BMS free from dust and debris. Ensure adequate ventilation if installed in an enclosure.

8. Кыйынчылыктарды

If you encounter issues with your DALY Smart Active Balance BMS, consider the following troubleshooting steps:

8.1 Шайкештикти текшерүү

Ensure your BMS is compatible with your battery type and configuration. For example, a BMS designed for LiFePO4 batteries may not function correctly with Li-ion batteries, even if the cell count is similar.

8.2 Жалпы маселелер жана чечимдер

• BMS Not Powering On/No Data:
  • Verify all wiring connections, especially the main power and balance leads, are secure and in the correct sequence.
  • Батарея топтомун текшерүү томtage to ensure it is within the operational range of the BMS.
• Cells Not Balancing:
  • Confirm that the balance leads are correctly connected to each cell.
  • Check the active balance current setting in the app.
  • Ensure the battery pack is not severely out of balance, which may require external balancing before BMS can effectively manage.
• Over-Discharge/Over-Charge Protection Triggered:
  • Батареянын көлөмүн текшериңизtage. If over-discharged, charge the battery. If over-charged, stop charging.
  • Review the protection parameters in the app to ensure they are set appropriately for your battery type.
• BMS Not Communicating via Bluetooth:
  • Ensure Bluetooth is enabled on your mobile device and the BMS is powered on.
  • Колдонмону жана мобилдик түзмөгүңүздү өчүрүп-күйгүзүп көрүңүз.
  • Башка түзмөктөр Bluetooth сигналына тоскоолдук кылбасын текшериңиз.
• Unexpected Behavior/Malfunction:
  • Review the installation steps carefully, especially the connection order. Incorrect installation is a common cause of issues.
  • Эгер маселе чечилбесе, кошумча жардам алуу үчүн кардарларды колдоо бөлүмүнө кайрылыңыз.

9. Кепилдик жана колдоо

The DALY Smart Active Balance BMS R24TM-150A comes with an 18-month warranty from the date of purchase, covering manufacturing defects. For warranty claims or technical assistance, please contact DALY customer service. When contacting support, please provide your product model number (R24TM-150A) and a detailed description of the issue.

While DALY strives to provide friendly customer service, it is recommended to thoroughly review this manual and ensure correct installation as per instructions, as improper setup is a frequent cause of operational issues.