BAFANG BBSHD Mid Drive E-Bike Conversion Kit User Manual

Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your BAFANG BBSHD Mid Drive E-Bike Conversion Kit. Please read this manual thoroughly before installation and use to ensure proper function and safety.

Сүрөт: бүттүview of the BAFANG BBSHD Mid Drive Kit components, showing the motor, optional battery, and optional LCD display with control pad.

Коопсуздук маалыматы

• Always wear a helmet and appropriate safety gear when riding an e-bike.
• Айдоо алдында бардык туташуулардын бекем жана суу өткөрбөй тургандыгын текшериңиз.
• Do not modify the motor or battery system. Unauthorized modifications can lead to malfunction and void the warranty.
• Батареяны жылуулук булактарынан жана түз күндүн нурунан алыс кармаңыз.
• Батареяны тез күйүүчү материалдардан алыс, жакшы желдетилген жерде кубаттаңыз.
• Regularly inspect your e-bike for any signs of wear or damage, especially to electrical components and connections.

Packing List

Verify that all components listed below are included in your package. The specific items may vary based on your selected kit configuration (e.g., motor wattage, battery option, display type).

Image: Detailed packing list showing each component with its corresponding number, picture, quantity, and name.

Шайкештик жана ылайыктуулук

Before installation, it is crucial to verify that the BAFANG BBSHD mid-drive motor is compatible with your bicycle's bottom bracket. The motor is designed for specific bottom bracket widths.

Image: Diagram illustrating different bottom bracket sizes (68mm, 100mm, 120mm) and their compatibility with the BAFANG mid-drive motor.

• The motor primarily supports 3 standard bottom bracket sizes: 68-73mm, 100mm, and 120mm.
• For 250W/350W/500W/750W motors, the bottom bracket length should be 68-73mm.
• For 1000W motors, options include 68mm, 100mm, or 120mm bottom brackets.
• If your bike's bottom bracket is not a standard size, you may need additional washers. For example, a 90mm bike may require a 100mm motor with a 10mm washer.
• The inner diameter of the bottom bracket should not be less than 33.5mm.
• Маанилүү: It is not recommended to install this motor on bikes with carbon fiber frames due to potential damage to the frame.

Image: Diagram showing bicycle frame bottom bracket dimensions (68mm/73mm) and a visual check for chainstay clearance with the chainring.

Additionally, ensure that the chainring will clear the chainstay after installation. Visually inspect the area around the bottom bracket and chainstay to confirm sufficient clearance.

Орнотуу жана орнотуу

This section outlines the general steps for installing the BAFANG BBSHD mid-drive motor kit. Professional installation is recommended if you are unfamiliar with bicycle mechanics or electrical systems.

1. Prepare Your Bicycle

• Бар болгон карнизди, астыңкы кронштейнди жана алдыңкы алмаштыргычты (эгер бар болсо) алып салыңыз.
• Төмөнкү кронштейндин кабыгын кылдаттык менен тазалаңыз.

2. Моторду орнотуңуз

• Slide the BAFANG mid-drive motor into the bottom bracket shell from the drive side.
• Secure the motor using the provided locking plates and nuts on the non-drive side. Tighten securely.

3. Install Chainring and Cranks

• Attach the chainring to the motor's drive shaft.
• Install the left and right crank arms.

4. Mount Accessories

• Mount the display on the handlebars.
• Install the thumb throttle on the handlebars.
• Attach the brake levers or brake sensors to your existing brake system.
• Install the speed sensor on the rear chainstay, ensuring the magnet passes within 5mm of the sensor.

5. Электрдик байланыштар

Refer to the connection diagram below for proper wiring. Ensure all connectors are fully seated and secured.

Image: Electrical connection diagram showing how to connect the motor to the front light, gear sensor (optional), speed sensor, battery, brake sensors/levers, display, and throttle.

• Connect the 1T4 cable to the motor.
• Connect the display, throttle, brake levers/sensors, and speed sensor to the 1T4 cable.
• Connect the battery to the motor's main power cable.
• Optional: Connect the front light and gear shift sensor (purchased separately) if applicable.
• Route all cables neatly and secure them with cable ties to prevent snagging or damage.

Батарея маалыматы

The optional battery provides power to your BAFANG mid-drive motor. Proper handling and charging are essential for battery longevity and safety.

Сүрөт: деталдуу view of the BAFANG e-bike battery, showing the battery case connection, charging port, power switch, key switch safe lock, and power indication lights.

Battery Management System (BMS) Protection

Each battery is equipped with a BMS protection board. This system ensures balanced charging and protects against:

• Ашыкча ысып кетүү
• Төмөн үнtage
• Ашыкча төлөм
• Ашыкча разряд
• Ашыкча жүктөө
• Кыска туташуу

The BMS automatically cuts off power to protect the battery and extend its lifespan.

Заряддоо нускамалары

• Заряддоочу түзүлүштү батареянын заряддоо портуна туташтырыңыз.
• Заряддагычты стандарттуу розеткага сайыңыз.
• The indicator lights on the battery will show the charging status. When one red light and three green lights are illuminated, charging is complete.
• Always use the charger provided with your battery.

Battery Specifications (Exampа)

• 48V 13AH: 368*90*113mm
• 48V 17.5AH: 368*90*123mm
• 48V 20AH: 368*90*123mm
• 52V 20AH: 368*90*123mm

Дисплей (кошумча)

The kit may include an optional LCD display to provide riding data and control motor settings. Various models are available, each with slightly different features.

Image: Comparison of different BAFANG LCD display models (750C, C18, C965, 860C) with their respective specifications like voltage, PAS levels, USB, brightness, headlight indicator, and speed limit.

Common Display Features

• Ылдамдык көрсөткүчү: Учурдагы, орточо жана максималдуу ылдамдык.
• Батарея деңгээли: Real-time battery charge status.
• PAS деңгээли: Pedal Assist System level selection (0-3 or 0-9).
• Сапар аралыгы/одометр: Track ride distance.
• Арткы жарык: Adjustable brightness for visibility.
• Ката коддору: Display system errors.
• USB порт: Some models include a USB port for charging mobile devices.
• Bluetooth функциясы: Some models offer Bluetooth connectivity.

Refer to the specific display model's individual manual for detailed operation and settings adjustments.

Иштөө нускамалары

1. Күйгүзүү/өчүрүү

• Ensure the battery is securely mounted and turned on (if it has a separate power switch).
• Press and hold the power button on the display unit to turn the system on.
• Өчүрүү үчүн кубат баскычын кайра басып, кармап туруңуз.

2. Педальга жардам берүүчү система (PAS)

• Use the '+' and '-' buttons on the display control pad to adjust the PAS level.
• Level 0 typically provides no motor assistance. Higher levels provide more assistance.
• The motor will provide assistance when you pedal, based on the selected PAS level.

3. Throttle Operation

• Баш бармак менен дроссель педалды баспастан, талап боюнча күч берет.
• Gently press the throttle to engage the motor. Release to disengage.
• Дроссельди жоопкерчилик менен колдонуңуз жана айланаңыздагыларга көңүл буруңуз.

4. Тормоздоо

• The brake levers/sensors are designed to cut off motor power when engaged, ensuring safe stopping.
• Always use your brakes as you would on a regular bicycle.

Техникалык тейлөө

• үзгүлтүксүз тазалоо: Keep the motor, battery, and electrical connections clean and free from dirt and debris. Use a damp кездеме; электрдик компоненттерди түздөн-түз жогорку басым менен жуугандан алыс болуңуз.
• Батареяга кам көрүү:
  • Charge the battery regularly, even if not in use, to maintain its health. Avoid fully discharging the battery.
  • Store the battery in a cool, dry place, ideally between 10°C and 20°C (50°F and 68°F).
  • Батареяны экстремалдуу температурага калтырбаңыз.
• Кабелдик текшерүү: Periodically check all cables and connectors for wear, fraying, or damage. Ensure they are securely plugged in.
• Бекер текшерүү: Ensure all bolts and nuts, especially those securing the motor to the bottom bracket, are tightened to the manufacturer's specifications.
• Ылдамдык сенсору: Verify the speed sensor and magnet are correctly aligned and within the specified distance.
• General Bicycle Maintenance: Continue with regular bicycle maintenance, including chain lubrication, tire pressure checks, and brake adjustments.

Проблемаларды чечүү

If you encounter issues not listed here or if the suggested solutions do not resolve the problem, please contact BAFANG technical support.

Техникалык шарттар

• Бренд: БАФАНГ
• Мотор түрү: Орто Drive
• Тtage: 48V / 52V (ТК)
• Кубат параметрлери: 500W, 750W, 1000W
• Төмөнкү кашаанын шайкештиги: 68-73mm, 100mm, 120mm (depending on motor wattage)
• Өндүрүүчү: Zhejiang Tianhong Lithium-ion Battery Co., Ltd. (for battery)
• UPC: 783779681945

Кепилдик жана колдоо

BAFANG provides technical support for its products. If you experience any issues with your motor or battery, please contact the seller or BAFANG directly.

• Техникалык колдоо: BAFANG has technical repair centers available to provide assistance.
• Байланыш: For any problems or inquiries, please reach out via your Amazon mailbox or directly to the seller.
• Коргоо пландары: Optional protection plans may be available for purchase (e.g., 4-Year Protection Plan, Complete Protect). Refer to your purchase details for more information.