1. Киришүү
Thank you for choosing the Saker Portable Welding Machine. This compact and powerful 110V welder, featuring advanced IGBT inverter technology, is designed for stable current and efficient welding performance. It is suitable for various applications including home DIY projects, professional welding tasks, and general repair work on materials like carbon steel, iron, and alloy steel. This manual provides essential information for safe and effective operation, maintenance, and troubleshooting.
2. Коопсуздук маалыматы
Always prioritize safety when operating welding equipment. Failure to follow safety guidelines can result in serious injury or property damage.
- Көздү коргоо: Always wear appropriate welding helmets or goggles with the correct shade to protect your eyes from intense light and UV radiation.
- Коргоочу кийимдер: Wear flame-resistant clothing, welding gloves, and closed-toe shoes to protect against sparks, heat, and electrical shock.
- Вентиляция: Ensure adequate ventilation in your work area to avoid inhaling welding fumes, which can be hazardous.
- Электр коопсуздугу: Never operate the welder in wet conditions. Ensure all electrical connections are secure and the machine is properly grounded.
- Өрт коркунучу: Тез күйүүчү материалдарды ширетүү аймагынан алыс кармаңыз. Өрт өчүргүчтү оңой эле жаныңызда кармаңыз.
- Жумушчу бөлүгүнүн коопсуздугу: Secure the workpiece before welding to prevent movement.
- Балдар жана байкоочулар: Балдарды жана уруксатсыз адамдарды ширетүү аймагынан алыс кармаңыз.
3. Продукт бүтүп калдыview жана компоненттер
The Saker Portable Welding Machine is designed for ease of use and portability. Familiarize yourself with its main components.
Figure 3.1: Saker Portable Welding Machine with accessories including welding rods, goggles, welding ground wire, welding helmet, and welding brush.
Figure 3.2: Key components of the welding machine, including the electrode, welding chuck, welding button, all-in-one ground clamp, power switch, electrode replacement button, and current adjustment knob.
Пакеттин мазмуну:
- 1 x Arc Welder Handheld
- 1 x Ташуу кутусу
- 1 x Көз айнек
- 1 x Welding Ground Wire
- 1 x Welding Helmet
- 1 x Welding Brush
- 1 x User Manual
- 20 x Welding Rods (3/32 inches)
4. Орнотуу
Before operating the welding machine, ensure proper setup for safety and optimal performance.
- Таңылганын ачуу: Carefully remove all components from the carrying case. Inspect for any damage.
- Connect Ground Clamp: "Баары бир жерде" жерге туташтыргычты бекитиңизamp Иштетүүчү бөлүккө бекем бекитиңиз. Электрдик байланыштын жакшы болушун камсыз кылыңыз.
- Insert Welding Rod: With the power switch OFF, insert a welding rod (3/32" to 1/8" compatible) into the electrode chuck. Use the electrode replacement button if needed to secure the rod.
- Кубат туташуу: Ширетүүчү машинаны стандарттуу 110V AC розеткасына сайыңыз.
- Коргоочу шаймандарды кийүү: Always put on your welding helmet/goggles, welding gloves, and other protective clothing before turning on the machine.
5. Иштөө нускамалары
This section guides you through the operation of your Saker Portable Welding Machine.
5.1 Powering On and Current Adjustment
Turn on the machine using the power switch. The welding machine offers adjustable output from 20 to 120 amps with a 5-speed knob for precise current control.
Figure 5.1: The 5-level adjustable current knob allows precise control from 20A to 120A. Levels 1-3 are suitable for welding sheet metal, while levels 4-5 provide higher currents for thicker workpieces.
- Level 1 (20A): For very thin materials or delicate work.
- Level 2 (45A): Suitable for thin sheet metal.
- Level 3 (70A): General purpose welding for common sheet metal thicknesses.
- Level 4 (95A): For thicker workpieces requiring more heat.
- Level 5 (120A): Maximum power for thick materials and strong penetration.
Adjust the current based on the thickness and type of material you are welding. Beginners may find the automatic current adjustment helpful for achieving clean seams.
5.2 Ширетүү процесси
Once the machine is set up and powered on, you can begin welding.
- Аркага сокку уруу: Gently tap or scratch the welding rod against the workpiece to initiate the arc. The hot arc start function ensures smooth arc initiation.
- Дого узундугун сактаңыз: Keep a consistent arc length (distance between the rod and workpiece) for a stable weld.
- Move Steadily: Move the welding rod along the joint at a steady pace, creating a uniform weld bead.
- Observe Weld Pool: Monitor the molten weld pool to ensure proper penetration and fusion.
- Finish Weld: When the weld is complete, quickly pull the rod away from the workpiece to break the arc.
5.3 Compatible Materials and Rod Sizes
This welding machine is compatible with welding rods ranging from 3/32" to 1/8" (2.5 - 3.2mm). It can be used on various materials.
Figure 5.2: The Saker Portable Welding Machine is compatible with iron, carbon steel, and alloy steel.
5.4 Иштөөнү көрсөтүүчү видео
Watch this official product video for a visual guide on setting up and operating the Saker Portable Welding Machine.
Video 5.1: A demonstration of the Saker Portable Welding Machine, showcasing its portability, adjustable output, compatibility with various welding rods, and ease of use for beginners. The video includes unboxing and practical welding examples.
6. Техникалык тейлөө
Үзгүлтүксүз тейлөө ширетүүчү машинаңыздын узак мөөнөттүү жана коопсуз иштешин камсыздайт.
- Тазалоо: After each use, clean the welding machine, especially the electrode chuck and ground clamp, to remove spatter and debris. Use the included welding brush.
- Вентиляция торлору: Ensure the ventilation grilles are clear of obstructions to allow for proper cooling. The machine has a built-in 360° cooling technology.
- Кабелдик текшерүү: Мезгил-мезгили менен бардык кабелдерди жана байланыштарды эскирүү, кесүү же бузулуу белгилерин текшерип туруңуз. Бардык бузулган компоненттерди дароо алмаштырыңыз.
- Сактагыч: Store the welding machine in its carrying case in a dry, clean environment away from direct sunlight and extreme temperatures.
7. Кыйынчылыктарды
If you encounter issues with your Saker Portable Welding Machine, refer to the common problems and solutions below.
| Көйгөй | Мүмкүн себеп | Чечим |
|---|---|---|
| Жаа же алсыз жаа жок | Poor ground connection, incorrect current setting, damp welding rod, power issue. | Жерди текшерүү clamp connection. Adjust current setting. Dry welding rods. Verify power supply. |
| Ашыкча чачуу | Current too high, arc length too long, incorrect rod angle. | Reduce current. Shorten arc length. Adjust rod angle. |
| Welding rod sticks | Current too low, arc length too short, damp welding rod. | Increase current. Lengthen arc. Dry welding rods. |
| Машина ысып кетет | Prolonged use, blocked ventilation. | Allow machine to cool down. Clear ventilation grilles. The machine has overheat protection. |
If the problem persists after attempting these solutions, please contact Saker customer support.
8. Техникалык шарттар
Technical specifications for the Saker Portable Welding Machine.
| Өзгөчөлүк | Спецификация |
|---|---|
| Модель номери | GJ76085-X63828 |
| Power Voltage | 1 phase AC 110V ±10% |
| Жыштык | 60 Гц |
| Номиналдык киргизүү кубаттуулугу | 4.6 КВА |
| Output Current | 20-120 Amps |
| No-load Voltage | 59 V |
| Рейтингдүү Чыгуу Voltage | 24.8 V |
| Милдеттик цикл | 20% |
| Натыйжалуулук | 85% |
| Салмагы | 3.7 фунт (болжол менен 1.68 кг) |
| Турак жайды коргоо даражасы | IP21 |
| Жылуулоо даражасы | F |
| Өлчөмдөрү (L x W x Y) | Болжол менен 9.8" x 9.45" x 4.69" (250мм x 240мм x 119мм) |
| Compatible Rod Sizes | 3/32" to 1/8" (2.5 - 3.2mm) |
9. Кепилдик жана колдоо
Saker provides comprehensive support for its products.
- Кепилдик: This product comes with a 24-month complete machine warranty.
- Кардарларды тейлөө: For any questions, troubleshooting assistance beyond this manual, or warranty claims, please contact Saker customer service. Refer to the product packaging or the official Saker webбайланыш маалыматы үчүн сайт.
