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TEC-220 & TEC-920
Auto-Tune PID Process
Температура контроллериTEMPCON TEC-920 Auto Tune PID Process Temperature Controller-TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- iconTEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon1Manual TEC-220/920
Ревизия 5/23 • D1311.03

TEC-920 Auto Tune PID Process Temperature Controller

Эскертүү сүрөтчөсү Эскертүү белгиси
This symbol calls attention to an operating procedure, practice, or the like which, if not correctly performed or adhered to, could result in personal injury or damage to or destruction of part or all of the product and system. Do not proceed beyond a warning symbol until the indicated conditions are fully understood and met.
ЭСКЕРТҮҮ:
It is strongly recommended that a process should incorporate a LIMIT CONTROL like TEC-910 which will shut down the equipment at a preset process condition in order to preclude possible damage to products or system. Information in this user’s manual is subject to change without notice.
Copyright © 2021, Tempco Electric Heater Corporation, all rights reserved. No part of this publication may be reproduced, transmitted, transcribed or stored in a retrieval system, or translated into any language in any form by any means without the written permission of Tempco Electric Heater Corporation.

1-бөлүм бүттүview

1–1 General
Tempco’s TEC-220 and TEC-920 Fuzzy Logic plus PID microprocessor-based controllers incorporate a bright easy to read 4-digit LED display indicating process value or set point. Fuzzy Logic technology enables a process to reach a predetermined set point in the shortest time with a minimum of overshoot during power-up or external load disturbances. The TEC-220 is a 1/32 DIN size panel mount controller. The TEC-920 is a 1/16 DIN size panel mount controller. These units are powered by 11–26 or 90–250 VDC/VAC 50/60 Hz supply, incorporating a 2 Amp control relay output as a standard. The second output can be used as a cooling control, an alarm or a dwell timer. Either output can use a triac, 5V logic output, linear current or linear voltage to drive an external device. There are six types of alarms or a dwell timer that can be configured for the second output. The units are fully programmable for PT100 RTD and thermocouple types J, K, T, E, B, R, S, N, and L with no need to modify the unit. The input signal is digitized by using an 18bit A to D converter. Its fast sampling rate allows the unit to control fast processes. Digital communications RS-485 is available for the TEC-220 or TEC-920. RS-232 is available for the TEC-220 only. These options allow the units to be integrated with supervisory control systems and software.
A programming port is available for automatic configuration, without the need to access the keys on the front panel.
By using proprietary Fuzzy modified PID technology, the control loop will minimize overshoot and undershoot in a short time. The following diagram is a comparison of results with and without Fuzzy technology.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- control

Жогорку тактык
This series is manufactured with custom designed ASIC (Application Specific Integrated Circuit) technology which contains an 18-bit A to D converter for high resolution measurement (true 0.1°F resolution for thermocouple and RTD) and a 15-bit D to A converter for linear current or voltage control output. The ASIC technology provides improved operating performance, low cost, enhanced reliability, and higher density.
Fast сampылдамдыгы
Сampling rate of the input A to D converter is 5 times/second. The fast sampling rate allows this series to control fast processes.
Fuzzy control
The function of Fuzzy control is to adjust parameters from time to time in order to make manipulation of the output value more flexible and adaptive to various processes. The result is to enable a process to reach a predetermined setpoint in the shortest time with the minimum of overshoot and undershoot during power-up or external load disturbance.
Санарип байланыш
The units are equipped with an optional RS-485 or RS-232 interface cards to provide digital communication. By using the twisted pair wires up to 247 units can be connected together via RS-485 interface to a host computer.
Программалоо порту
A programming port can be used to connect the unit to a PC for quick configuration.
Автоматтуу тууралоо
The auto-tune function allows the user to simplify initial setup for a new system. An advanced algorithm is used to obtain an optimal set of control parameters for the process, and it can be applied either as the process is warming up (cold start) or when the process is in a steady state (warm start).
Lockout protection
Depending on security requirements, one of four lockout levels can be selected to prevent the unit from being changed without permission.
Кепсиз которуу
Bumpless transfer allows the controller to continue to control if the sensor breaks by using its previous value. Hence, the process can be controlled temporarily as if the sensor reading is normal and constant.
Soft-start ramp
рamping function is performed during power up as well as any time the set point is changed. It can be ramping up or ramping down. The process value will reach the set point at a predetermined constant rate.
Санарип фильтр
A first order low pass filter with a programmable time constant is used to improve the stability of the process value. This is particularly useful in certain applications where the process value is too unstable to be read.
1–2 Hardware Code

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Hardware Code

1–3 Programming Port
A special connector can be used to connect the programming port to a PC for automatic configuration. The programming port is used for offline automatic setup and testing procedures only. Don’t attempt to make any connection to these pins when the unit is under power.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Port Overview

1–4 Keys and Displays
Клавиатураны иштетүү 

ЖЫЛДЫРУУ баскычы: TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2
Бул баскыч боло турган параметрди тандоо үчүн колдонулат viewред же туураланган.
АЧКЫЧ ҮЧҮН: TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon3
Бул ачкыч тандалган параметрдин маанисин жогорулатуу үчүн колдонулат.
ТӨМӨНГҮ АЧкыч: TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon4
Бул ачкыч тандалган параметрдин маанисин азайтуу үчүн колдонулат.
TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Front Panel DescriptionАЧКЫЧТЫ КАЛЫПКА КЕЛТИРҮҮ: TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon5 for TEC-920, TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon6 for TEC-220
Бул ачкыч төмөнкүлөр үчүн колдонулат:

  1. Revert the display to show the process value.
  2. Reset the latching alarm, once the alarm condition is removed.
  3. Stop the manual control mode, auto-tuning mode, and calibration mode.
  4. Clear the message of communication error and auto-tuning error.
  5. Убактысы бүтүп калганда, таймерди кайра иштетиңиз.
  6. Enter the manual control menu when in failure mode.
    TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon27

КИНТИ КИРГҮЗҮҮ: Басыңыз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 5 секунд же андан көп убакытка.
Басыңыз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 for 5 seconds to:

  1. Enter setup menu. The display shows TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon7.
  2.  Enter manual control mode -when manual control mode TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon8 тандалган.
  3.  Enter auto-tuning mode when auto-tuning mode TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon9 (for 220) or AT (for 920) is selected.
  4. Perform calibration to a selected parameter during the calibration procedure.
    Басыңыз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 for 6.2 seconds to select calibration mode.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage

Displays program code of the instrument for 2.5 seconds.
The diagram at left shows program no. 34, version 16 for the TEC-920.
The program no. is 33 for the TEC-220.

1–5 Menu Overview

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage1

1–6 Parameter Descriptions

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage2

1–6 Parameter Descriptions, continued…

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage3

2-бөлүм Орнотуу

Эскертүү сүрөтчөсү Dangerous томtages capable of causing death are sometimes present in this instrument. Before installation or beginning any troubleshooting procedures, the power to all equipment must be switched off and isolated. Units suspected of being faulty must be disconnected and removed to a properly equipped workshop for testing and repair. Component replacement and internal adjustments must be made by a qualified maintenance person only.
Эскертүү сүрөтчөсү This instrument is protected by double insulation. To minimize the possibility of fire or shock hazards do not expose this instrument to rain or excessive moisture.
Эскертүү сүрөтчөсү Do not use this instrument in areas under hazardous conditions such as excessive shock, vibration, dirt, moisture, corrosive gases or oil. The ambient temperature of the area should not exceed the maximum rating specified in chapter 6.
Эскертүү сүрөтчөсү Remove stains from this instrument using a soft, dry cloth. To avoid deformation or discoloration do not use harsh chemicals, volatile solvent such as thinner or strong detergents to clean this instrument.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage4

2–3 Wiring Precautions

  • Before wiring, verify the correct model number and options on the label.
    Switch off the power while checking.
  • максималдуу көлөмүн камсыз кылуу үчүн кам көрүү керекtagэтикеткада көрсөтүлгөн э рейтинги ашкан эмес.
  • It is recommended that the power for these units be protected by fuses or circuit breakers rated at the minimum value possible.
  • All units should be installed in a suitable enclosure to prevent live parts from being accessible to human hands and metal tools. Metal enclosures and/or subpanels should be grounded in accordance with national and local codes.
  • All wiring must conform to appropriate standards of good practice and local codes and regulations. Wiring must be suitable for the voltagд, системанын учурдагы жана температуралык рейтинги.
  • Beware not to over-tighten the terminal screws. The torque should not exceed 1 N-m (8.9 lb-in or 10 KgF-cm).
  • Unused control terminals should not be used as jumper points as they may be internally connected, causing damage to the unit.
  • Verify that the ratings of the output devices and the inputs as specified are not exceeded.
  • Except for thermocouple wiring, all wiring should use stranded copper conductor with a maximum gage of 14 AWG.
  • Electrical power in industrial environments contains a certain amount of noise in the form of transient voltage and spikes. This electrical noise can adversely affect the operation of microprocessor-based controls. For this reason the use of shielded thermocouple extension wire which connects the sensor to the controller is strongly recommended. This wire is a twisted-pair construction with foil wrap and drain wire. The drain wire is to be attached to ground in the control panel only.

2–1 Unpacking
Upon receipt of the shipment, remove the unit from the carton and inspect the unit for shipping damage.
2–2 Mounting
Make the panel cutout according to the dimensions shown in Figure 2.1.
Take the mounting clamp away and insert the controller into the panel cutout. Reinstall the mounting clamp.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage5

Эскертүү: All model TEC-220 controls are supplied with both mounting clamps and mounting screws. The mounting screws have to be used in NEMA 4X applications as they allow the control to be held tighter into the panel. The mounting clamp teeth are released by depressing the ends of the clamp бирге.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display in Initial Stage6

Транзиттик зыян
If there is any damage due to transit, report it and file a claim with the carrier. Write down the model number, serial number, and date code for future reference when corresponding with our service center. The serial number (S/N) is labeled on the box and the housing of the control.
Wiring, continued…

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Wiring

2–4 Power Wiring
The controller is designed to operate at 11–26VAC/VDC or 90–250VAC. Check that the input voltage corresponds to the power rating indicated on the product label before connecting power to the controller.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Power Wiring

2–5 Sensor Installation Guidelines
Proper sensor installation can eliminate many problems in a control system. The probe should be placed so that it can detect any temperature change with minimal thermal lag. In a process that requires fairly constant heat output, the probe should be placed close to the heater. In a process where the heat demand is variable, the probe should be close to the work area. Some experimentation with probe location is often required to find the optimum position. In a liquid process, the addition of a stirrer will help to eliminate thermal lag. Since the thermocouple is basically a point measuring device, placing more than one thermocouple in parallel can provide an average temperature readout and produce better results in most air heated processes. Proper sensor type is also a very important factor in obtaining precise measurements. The sensor must have the correct temperature range to meet the process requirements. In special processes, the sensor might have requirements such as leak-proof, anti-vibration, antiseptic, etc. Standard sensor limits of error are ±4°F (±2°C) or 0.75% of the sensed temperature (half that for special) plus drift caused by improper protection or an over-temperature occurrence. This error is far greater than controller error and cannot be corrected on the sensor except by proper selection and replacement.
2–6 Sensor Input Wiring

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Input WiringTEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon28

Эскертүү сүрөтчөсү This equipment is designed for installation in an enclosure which provides adequate protection against electric shock. Metal enclosures must be connected to earth ground.
Local requirements regarding electrical installation should be rigidly observed. Consideration should be given to prevent unauthorized personnel from accessing the power terminals.

2–7 Control Output Wiring

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Output Wiring

Control Output Wiring, continued…

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Control Output Wiring

2–8 Alarm Wiring 

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Control Output Wiring1

2–9 Data Communication

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Data CommunicationTEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Data Communication1

If you use a conventional 9-pin RS-232 cable instead of TEC99014, the cable must be modified according to the following circuit diagram.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- cable

3-бөлүм Программалоо

Басыңыз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 for 5 seconds and release to enter the setup menu. Press and release TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 to select the desired parameter. The display indicates the parameter symbol. Press  TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon10 чейин view or adjust the value of the selected parameter.
3–1 Lockout
There are four security levels that can be selected using the LOCK parameter.
If NONE is selected for LOCK, then no parameter is locked.
If SET is selected for LOCK, then all setup data are locked.
If USER is selected for LOCK, then all setup data as well as user data (refer to section 1-5) except the set point are locked to prevent them from being changed.
If ALL is selected for LOCK, then all parameters are locked to prevent them from being changed.
How to use Conversion Curve for Process Value:
If 4–20mA is selected for INPT, SL specifies the input signal low (i.e., 4mA), SH specifies the input signal high (i.e., 20mA), S specifies the current input signal value, and the conversion curve of the process value is shown as follows:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Conversion Curve

Example: A 4-20 mA current loop pressure transducer with range 0-15 kg/cm2 is connected to input, then perform the following setup:
INPT = 4-20
INHI = 15.00
INLO = 0.00
DP = 2-DP
Of course, you may select other value for DP to alter the resolution.
SL = Setpoint Low Limit
SH = Setpoint High Limit
3–2 Signal Input
INPT: Selects the sensor type or signal type for signal input.
Range: (thermocouple) Type J, K, T, E, B, R, S, N, L
(RTD) PT.DN, PT.JS
(Linear) 4–20 mA, 0–20 mA, 0–60 mA, 0–1V, 0–5V, 1–5V, 0–10V
UNIT: Selects the process unit
Range: °C, °F, PU (process unit). If the unit is set for neither °C nor °F, then it defaults to PU.
DP: Selects the resolution of process value.
Range: (For T/C and RTD) NO.DP, 1-DP
(For linear) NO.DP, 1-DP, 2-DP, 3-DP
INLO: Selects the low scale value for the linear type input.
INHI: Selects the high scale value for the linear type input.

3–3 Control Outputs
There are four kinds of control modes that can be configured as shown in table 3.1.

Table 3.1 Heat-Cool Control Setup Value

Control Modes OUT1 OUT2 01HY O2HY CPB DB
Жылытуу гана REVR X TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon13 X X X
Салкын гана КИР X TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon13 X X X
Heat: PID
Cool: ON-OFF
REVR DE.HI X 0 X X
Heat: PID
Cool: PID
REVR БАРАКЕЛДЕ X X 0 0

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon11 : Does not apply
TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon12 : Adjust to meet process requirements
TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon13 : Required if ON-OFF control is configured

OUT1:
Чыгуу 1 түрү
OUT2:
Чыгуу 2 түрү
O1HY:
Output 1 Hysteresis
O2HY:
Output 2 Hysteresis
CPB:
Cooling Proportional Band
ДБ:
Heating Cooling Dead Band

Control Outputs, continued…
Heat only ON-OFF control: Select REVR for OUT1. Set PB (Proportional Band) to 0. O1HY is used to adjust dead band for ON-OFF control. The output 1 hysteresis (O1HY) is enabled when PB=0. The heat only on-off control function is shown in the following diagram:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- OFF contro

The ON-OFF control may introduce excessive process oscillation even if hysteresis is minimized. If ON-OFF control is set (i.e., PB=0), TI, TD, CYC1, OFST, CYC2, CPB, and DB will be hidden and have no function in the system. The auto-tuning and bump less transfer function will be disabled as well.
Heat only P (or PD) control: Select H.TPC or H.L I N for OUT1 and set TI1 and TI2 to 0, OFST is used to adjust the control offset (manual reset). O1HY is hidden if PB is not equal to 0. OFST function: OFST is measured in % with a range of 0–100.0%.
In a steady state (i.e. process has stabilized at a temperature), if the process value is lower than the set point by a constant value (we’ll say 5°C) while the PB setting is set for 20°C, we can say the temperature is lower than the setpoint by 25% of the PB setting. This can be corrected by increasing the OFST setting to 25%. After adjusting the OFST value, the process value will eventually coincide with set point.
Note that using the P control (TI set to 0), disables auto-tuning.
Refer to Section 3-12 “manual tuning” for the adjustment of P and PD. Manual reset (adjust OFST) is sometimes not practical since the load may change from time to time and OFST may need to be adjusted repeatedly. PID control can avoid this situation.
Heat only PID control: If REVR is selected for OUT1, PB and TI should not be zero. Perform auto-tuning for the new process, or set PB, TI, and TD with historical values. See section 3-11 for auto-tuning operation. If the control result is still unsatisfactory, then use manual tuning to improve control. See section 3-12 for manual tuning. The unit contains an advanced PID and Fuzzy algorithm to create a small overshoot and very quick response to the process if it is properly tuned.
Cool only control: ON-OFF control, P (PD) control, and PID control can be used for cool control. Set OUT1 to DIRT (direct action). The other functions for cool only ON-OFF control, cool only P (PD) control, and cool only PID control are the same as for heat only control except that the output variable (and action) for cool control is inverse to heat control.
ЭСКЕРТҮҮ: ON-OFF control may result in excessive overshoot and undershoot problems in the process. P (or PD) control will result in a deviation of process value from the set point. It is recommended to use PID control for heat-cool control to produce a stable and zero offset process value.
Other setup required: O1TY, CYC1, O2TY, CYC2, O1FT and O2FT are set in accordance with the types of OUT1 and OUT2 installed. CYC1 and CYC2 are selected according to the output 1 type (O1TY) and output 2 type (O2TY). Generally, select 0.5~2 seconds for CYC1 if SSRD or SSR is used for O1TY; 10~20 seconds if relay is used for O1TY and CYC1 is ignored if linear output is used. Similar conditions are applied for CYC2 selection.
You can use the auto-tuning program for the new process or directly set the appropriate values for PB, TI, and TD according to historical records for duplicate systems. If the control behavior is still inadequate, then use manual tuning to improve the control.
See section 3-12 for manual tuning.
CPB (Cooling Proportional Band) Programming: The cooling proportional band is measured by % of PB with a range of 50-300. Initially set 100% for CPB and examine the cooling effect. If the cooling action should be enhanced, then decrease CPB, if the cooling action is too strong, then increase CPB. The value of CPB is related to PB and its value remains unchanged throughout the auto-tuning procedures.
Adjustment of CPB is related to the cooling medium used. If air is used as the cooling medium, initially set CPB to 100%, then adjust as necessary. If oil is used as the cooling medium, initially set CPB to 125%, then adjust as necessary. If water is used as the cooling medium, initially set CPB to 250%, then adjust as necessary.
DB (Heating-Cooling Dead Band) programming: The adjustment of DB is dependent on the system requirements. If a more positive value of DB (greater dead band) is used, an unwanted cooling action can be avoided but an excessive overshoot over the set point will occur. If a more negative value of DB (greater overlap) is used, an excessive overshoot over the set point can be minimized, but an unwanted cooling action will occur. It is adjustable in the range -36.0% to 36.0% of PB. A negative DB value shows an overlap area over which both outputs are active. A positive DB value shows a dead band area over which neither output is active.
Output 2 ON-OFF control (alarm function): Output 2 can also be configured with an alarm function. There are six kinds of alarm functions that can be selected for output 2. These are: DE.HI (deviation high alarm), DE.LO (deviation low alarm), DB.HI (deviation band out of band alarm), DB.LO (deviation band in band alarm), PV.HI (process high alarm), and PV.LO (process low alarm). Refer to figure 3.3 and figure 3.4 for descriptions of the deviation alarm and the process alarm.
3.3 & 3.4 Alarm Figures

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Alarm Figures

3–4 Alarm
Output 2 can be set as an alarm output. There are six types of alarm functions and one dwell timer that can be selected, and four kinds of alarm modes (ALMD) are available for each alarm function.
A process alarm sets two absolute trigger levels. When the process value is higher than SP2, a process high alarm (PV.HI) occurs. The alarm is off when the process value is lower than SP2-ALHY. When the process value is lower than SP2, a process low alarm (PV.LO) occurs, and the alarm is off when the process value is higher than SP2+ALHY. A process alarm is independent of the set point.
A deviation alarm alerts the user when the process value deviates too far from the set point. When the process value is higher than SV+SP2, a deviation high alarm (DE.HI) occurs, and the alarm is off when the process value is lower than SV+SP2-ALHY. When the process value is lower than SV+SP2, a deviation low alarm (DE.LO) occurs, and the alarm is off when the process value is higher than SV+SP2+ALHY. The trigger level of the deviation alarm moves with the set point.
A deviation band alarm presets two trigger levels relative to the set point. The two trigger levels are SV+SP2 and SV-SP2 for alarm. When the process value is higher than (SV+SP2) or lower than (SV-SP2), a deviation band high alarm (DB.HI) occurs. When the process value is within the trigger levels, a deviation band low alarm (DB.LO) occurs.
There are four types of alarm modes available for each alarm function. These are: normal alarm, latching alarm, holding alarm and latching/holding alarm. They are described as follows:
Normal alarm: ALMD=NORM
When a normal alarm is selected, the alarm output is de-energized in the non-alarm condition and energized in an alarm condition.
Latching alarm: ALMD=LTCH
If a latching alarm is selected, once the alarm output is energized, it will remain unchanged even if the alarm condition is cleared. The latching alarm is reset when the RESET key is pressed after the alarm condition is removed.
Holding alarm: ALMD=HOLD
A holding alarm prevents an alarm when the control is powering up. The alarm is enabled only when the process reaches the set point value. Afterwards, the alarm performs the same function as a normal alarm.
Latching/holding alarm: ALMD=LT.HO
A latching/holding alarm performs both holding and latching functions. The latching alarm is reset when the RESET key is pressed after the alarm condition is removed.
Alarm failure transfer is activated as the unit enters failure mode. The alarm will go on if ALFT is set for ON and go off if ALFT is set for OFF. The unit will enter failure mode when a sensor break occurs or if the A-D converter of the unit fails.
3–5 Configuring the Display
The TEC-220 can be configured to display the process value by selecting PV for DISP or to display the set point value by selecting SP1 for DISP.
If LOCK is set to NONE, OUT2 is set to DEHI, and DISP is set to PV, set SEL1=SHIF, SEL2=ADDR. SEL3=PB, SEL4~SEL8=NONE, then the display scrolling for the TEC-220 will become:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display Configuring

If LOCK is set to NONE, OUT1 is set to REVR, a non-zero value is set for PB and TI, OUT2 is set to COOL, and DISP is set to SP1, set SEL1=INPT, SEL2=PB, SEL3=TI, SEL4~SEL8= NONE, then the display scrolling for the TEC-220 will become:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display Configuring1

Example for TEC-920:
Set OUT2=PVLO, LOCK=NONE, SEL1=INPT, SEL2=UNIT, SEL3=DP, SEL4~SEL8=NONE, then the display scrolling for the TEC-920 will become:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Display Configuring2

3–6 Ramp
Ramp
рamping function is performed during power up as well as any time the set point is changed. If MINR or HRR is chosen for RAMP, the unit will perform the ramping функциясы. рamp rate is programmed by adjusting RR. The ramping function is disabled  as soon as failure mode, manual control mode, auto-tuning mode or calibration mode is entered.
Example without dwell timer
Select MINR for RAMP, select °C for UNIT, select 1-DP for DP, set RR=10.0. SV is set to 200°C initially, and changed to 100°C 30 minutes after power-up. The starting temperature is 30°C.
After power-up, the process runs like the curve shown in Figure 3.5.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- function

Эскертүү : When the ramp функциясы колдонулса, төмөнкү дисплейде учурдагы r көрсөтүлөтamping value. The ramping value is an artificially determined setpoint created and updated by the control to match the ramp rate set by the user. However, it will revert to show the set point value as soon as the up or down key is touched for adjustment. The ramping value is initiated to process value either on power-up or when RR and/or the set point are changed. Setting RR to zero means no ramp функция.
3–7 Dwell Timer
Output 2 can be configured as a dwell timer by selecting TIMR for OUT2. As the dwell timer is configured, the parameter SP2 is used for dwell time adjustment. The dwell time is measured in minutes ranging from 0.1 to 4553.6 minutes. Once the process reaches the set point the dwell timer starts to count down to zero (time out). The timer relay will remain unchanged until time out. The dwell timer operation is shown in the following diagram. After time out, the dwell timer can be restarted by pressing the RESET key.
The timer stops counting during manual control mode, failure mode, the calibration period and the auto-tuning period.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- ALMD

If output 2 is configured as a dwell timer, ALMD will be hidden.
3–8 PV Shift
In certain applications it is desirable to shift the controller display value from its actual value. This can easily be accomplished by using the PV shift function. The SHIF function will alter PV only. Here is an Example: A process is equipped with a heater, a sensor, and a subject to be warmed up. Due to the design and position of the components in the system, the sensor could not be placed any closer to the part. Thermal gradient (differing temperatures) is common and necessary to an extent in any thermal system for heat to be transferred from one point to another. If the difference between the sensor and the subject is 35°C, and the desired temperature at the subject to be heated is 200°C, the controlling value or the temperature at the sensor should be 235°C. You should enter -35°C to subtract 35°C from the actual process display. This in turn will cause the controller to energize the load and bring the process display up to the set point value.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- PV Shift

3–9 Digital Filter
In certain applications, the process value is too unstable to be read due to possible electrical noise. A programmable low-pass filter incorporated in the controller can be used to improve this. It is a first-order filter with the time constant specified by the FILT parameter. The default value of FILT is set at 0.5 seconds before shipping. Adjust FILT to change the time constant from 0 to 60 seconds. 0 seconds means no filter is applied to the input signal. The filter is characterized in Figure 3.8.
Эскертүү
The filter is available only for PV, and is performed for the displayed value only. The controller is designed to use unfiltered signal for control even if the filter is applied. A lagged (filtered) signal, if used for control, may produce an unstable process.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Digital Filter

3–10 Failure Transfer
Төмөнкү шарттардын бири пайда болгондо контроллер ката режимине кирет:

  1. СБР occurs due to input sensor break or input current below 1mA if 4–20 mA is selected or input voltage below 0.25V if 1–5V is selected.
  2. VEIN occurs due to the A-D converter of the controller failing.

Output 1 and output 2 will perform the failure transfer function as the controller enters failure mode.

Output 1 failure transfer, if activated, will perform:

  1. If output 1 is configured as proportional control (PB≠ 0), and BPLS is selected for O1FT, then output 1 will perform bump less transfer. Thereafter, the previous averaging value of MV1 will be used for controlling output 1.
  2. If output 1 is configured as proportional control (PB≠ 0), and a value of 0 to 100.0% is set for O1FT, then output 1 will perform failure transfer. Thereafter, the value of O1FT will be used for controlling output 1.
  3. If output 1 is configured as ON-OFF control (PB=0), then output 1 will be driven OFF if OFF is set for O1FT and will be driven ON if ON is set for O1FT.

Output 2 failure transfer, if activated, will perform:

  1. If OUT2 is configured as COOL, and BPLS is selected for O1FT, then output 2 will perform bump less transfer. Thereafter, the previous averaging value of MV2 will be used for controlling output 2.
  2. If OUT2 is configured as COOL, and a value of 0 to 100.0% is set for O2FT, then output 2 will perform failure transfer. Thereafter, the value of O1FT will be used for controlling output 2.
  3. If OUT2 is configured as alarm function, and O2FT is set to OFF, then output 2 will go off. Otherwise, output 2 will go on if O2FT is set to ON.

3–11 Auto-tuning
Эскертүү сүрөтчөсү For best results the auto-tuning process should be performed near the set point. The process will oscillate around the set point during the tuning process. Set the set point at a lower value if overshooting beyond the normal process value is likely to cause damage.

Auto-tuning is applied in cases of:

  • Жаңы процесс үчүн баштапкы орнотуу
  • The set point is changed substantially from the previous auto-tuning value
  • Контролдун жыйынтыгы канааттандырарлык эмес

Операция: 

  1. Do not set a zero value for PB and TI, or the auto-tuning program will be disabled. The LOCK parameter should also be set at NONE.
  2. Set the set point to a normal operating value, or a lower value if overshooting beyond the normal process value is likely to cause damage.
  3. Басыңыз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 чейин бир нече жолу TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon9 appears on the display (for TEC-220), or an AT indicator on lower-right of screen is lit (for TEC-920).
  4. Басып кармап туруңуз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 for at least 5 seconds. The AT indicator (for TEC-920) or the display (for TEC-220) will begin to flash indicating the auto-tuning procedure has begun.

ЭСКЕРТҮҮ: рamping function, if used, will be disabled while auto-tuning is taking place.
Auto-tuning mode is disabled as soon as either failure mode or manual control mode is entered.
Процедуралар:
Auto-tuning can be applied either as the process is warming up (cold start), or when the process has been in a steady state (warm start). After the auto-tuning procedures are completed, the AT indicator will cease to flash and the unit will revert to PID control using its new PID values. The PID values obtained are stored in the nonvolatile memory.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon14 Автоматтык жөндөө катасы
If auto-tuning fails an ATER message will appear on the display in the following cases:

  • If PB exceeds 9000 (9000 PU, 900.0°F or 500.0°C),
  • if TI exceeds 1000 seconds,
  • if the set point is changed during the auto-tuning procedure.

Чечимдер TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon14 

  1. Try auto-tuning again.
  2. Don’t change the set point value during the auto-tuning procedure.
  3. Don’t set a zero value for PB and TI.
  4. Use manual tuning instead of auto-tuning (see section 3-12).
  5. Touch RESET key to reset TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon14 билдирүү.

3–12 Manual Tuning
In certain applications auto-tuning may be inadequate for the control requirements. You can try manual tuning for these applications.
If the control performance using auto-tuning is still unsatisfactory, the following rules can be applied for further adjustment of PID values:
Figure 3.9 shows the effects of PID adjustment on process response.

ЖӨНДӨӨ ТАРТИБИ СИМПТОМ SOLUTION
(1)  Proportional Band ( PB ) Жай жооп берүү PB азайтуу
Жогорку ашып кетүү же термелүү PB жогорулатуу
(2)  Integral Time ( TI ) Жай жооп берүү TI азайтыңыз
Туруксуздук же термелүүлөр TI жогорулатуу
(3)  Derivative Time ( TD ) Жай жооп берүү же термелүүлөр TD азайтуу
High Overshoot TD жогорулатуу

Table 3.2 PID Adjustment Guide

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- tuning

3–13 Manual Control
Операция: 

To enable manual control, the LOCK parameter should be set to NONE.
Басыңыз TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 several times; TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon15 (heating output) or TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon16 (cooling output) will appear on the display. Press and hold TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon2 for 5 seconds or until the MAN indicator (for TEC-920) or the display (for TEC-220) begins to flash. The controller is now in manual control mode. TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon15 indicates output control variable for output 1, and TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon16 indicates control variable for output 2. Now you can use the up and down keys to adjust the percentage values for the heating or cooling output. The controller performs open loop control as long as it stays in manual control mode.
Кол менен башкаруудан чыгуу
Model TEC-920: Pressing the TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon5 key will cause the controller to revert to its normal display mode.
Model TEC-220: Press and release the up and down buttons.
3–14 Data Communication
The controllers support RTU mode of Modbus protocol for data communication. Other protocols are not available for this series. Two types of interface are available for data communication. These are RS-485 and RS-232. Since RS-485 uses a differential architecture to drive and sense signal instead of a single-ended architecture like the one used for RS-232, RS-485 is less sensitive to noise and more suitable for communication over a longer distance. RS-485 can communicate without error over a 1km distance while RS-232 is not recommended for a distance of over 60 feet (20 meters).
Using a PC for data communication is the most economical method. The signal is transmitted and received through the PC communication port (generally RS-232). Since a standard PC can’t support an RS-485 port, a network adapter (such as TEC99001) has to be used to convert RS-485 to RS-232 for a PC if RS-485 is required for data communication. Up to 247 RS-485 units can be connected to one RS-232 port; therefore a PC with four comm ports can communicate with 988 units.
Жайгашуу
Enter the setup menu. Select RTU for COMM. Set individual addresses for any units that are connected to the same port. Set the baud rate (BAUD), data bit (DATA), parity bit (PARI) and stop bit (STOP) so that these values are accordant with PC setup conditions.
If you use a conventional 9-pin RS-232 cable instead of TEC99014, the cable should be modified for proper operation of RS-232 communication according to section 2-9 on page 10.
Refer to Chapter 7 for a complete technical description of the Modbus Communications Protocol.
3–15 Process Variable (PV) Retransmission
The TEC-220 controller can output (retransmit) a process value via its retransmission terminals RE+ and RE- provided that the retransmission option is ordered. The correct signal type should be selected for COMM parameter to meet the retransmission option installed. RELO and REHI are set to specify the low scale and high scale values of retransmission. The TEC-920 does not have this feature.

Chapter 4 Applications

4–1 Heat Only Control with Dwell Timer
An oven is designed to dry products at 150°C for 30 minutes and then stay unpowered for another batch. A TEC-920 equipped with dwell timer is used for this purpose. The system diagram is shown at right:
To achieve this function, set the following parameters in the setup menu:

INPT=K_TC
DP=1_DP
O1TY=RELY
O1FT=BPLS
O2FT=ON
UNIT=°C
OUT1=REVR
CYC1=18.0
OUT2=TIMR
Auto-tuning is performed at 150°C for a new oven.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Dwell Timer

4–2 Cool Only Control
A TEC-920 is used to control a refrigerator at temperatures below 0°C. This temperature is lower than the ambient, so a cooling action is required. Select DIRT for OUT1. Since output 1 is used to drive a magnetic contactor, the O1TY should be set for RELY. A small temperature oscillation is tolerable, so use ON-OFF control to reduce the over-all cost. To use ON-OFF control, set PB to zero and O1HY at 0.1°C.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Cool Only Control

4–3 Heat-Cool Control
An injection mold is required to be controlled at 120°C to ensure a consistent quality for the parts. An oil pipe is buried in the mold. Since plastics are injected at a higher temperature (e.g., 250°C), the circulation oil needs to be cooled as its temperature rises. Here is an exampле:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Cool Control

The PID heat-cool operation is used for the above example. To achieve this, set the following parameters in the setup menu:

INPT=PT.DN
UNIT=°C
DP= 1-DP
OUT1=REVR
O1TY=RELY
CYC1=18.0 (sec.)
O1FT=BPLS
OUT2=COOL
O2TY=4–20
O2FT=BPLS
Set SV at 120.0°C, CPB at 125(%) and DB at -4.0(%).
Apply auto-tuning at 120°C for a new system to get optimal PID values. See section 3-11.
Adjustment of CPB is related to the cooling medium used. If water is used as the cooling medium instead of oil, the CPB should be set at 250(%). If air is used as the cooling medium instead of oil, the CPB should be set at 100(%). The adjustment of DB is dependent on the system requirements. A higher positive value of DB will prevent unwanted cooling action, but will increase the temperature overshoot, while a lower negative value of DB will result in less temperature overshoot, but will increase unwanted cooling action.

6-глава Техникалык мүнөздөмөлөр

Күч
90–250VAC, 47–63 Hz, 10VA, 5W maximum
11–26VAC/VDC, 10VA, 5W maximum

Киргизүү
Чечим: 18 бит
Sampылдамдыгы: 5 жолу / экинчи
Максималдуу рейтинг: -2VDC minimum, 12VDC maximum (1 minute for mA input)
Температура эффекти: ±1.5uV/°C for all inputs except mA input ±3.0uV/°C for mA input
Sensor lead resistance effect:
T/C: 0.2uV/ohm
3-wire RTD: 2.6°C/ohm of resistance difference of two leads
2-wire RTD: 2.6°C/ohm of resistance sum of two leads
Common mode rejection ratio (CMRR): 120dB
Normal mode rejection ratio (NMRR): 55dB
Sensor break detection:
Sensor open for TC, RTD and mV inputs, Sensor short for RTD input, Below 1mA for 4–20mA input, Below 0.25V for 1–5V input, unavailable for other inputs.
Sensor break responding time:
Within 4 seconds for TC, RTD, and mV inputs, 0.1 second for 4–20mA and 1–5V inputs.
Output 1/Output 2
Relay rating: 2A/240VAC, 200,000 life cycles for resistive load
Pulsed voltage: Source voltage 5V, current limiting resistance 66I.
Сызыктуу чыгаруу
Чечим: 15 бит
Output regulation: 0.02% for full load change
Output settling time: 0.1 sec. (stable to 99.9 %)
Isolation breakdown voltagд: 1000VAC
Temperature effect: ±0.01% of SPAN/°C
Triac (SSR) Output
Rating: 1A/240 VAC
Inrush current: 20A for 1 cycle
Min. load current: 50mA rms
Max. off-state leakage: 3mA rms
Max. on-state voltage: 1.5VAC rms
Insulation resistance: 1000M| min. at 500 VDC
Dielectric strength: 2500VAC for 1 minute

Мүнөздөмөлөрү:

Type Диапазон Тактык @ 25 ° C Киргизүү импедансы
J -120°Cден 1000°Cге чейин
(-184 ° F дан 1832 ° F)
±2°C – 2.2 МΩ
K -200°Cден 1370°Cге чейин
(-328 ° F дан 2498 ° F)
±2°C – 2.2 МΩ
T -250°Cден 400°Cге чейин
(-418 ° F дан 752 ° F)
±2°C – 2.2 МΩ
E -100°Cден 900°Cге чейин
(-148 ° F дан 1652 ° F)
±2°C – 2.2 МΩ
B 0°Cден 1800°Cге чейин
(32°F – 3272°F)
±2°C (200°C to 1800°C) 2.2 МΩ
R 0°Cден 1767.8°Cге чейин
(32°F – 3214°F)
±2°C – 2.2 МΩ
S 0°Cден 1767.8°Cге чейин
(32°F – 3214°F)
±2°C – 2.2 МΩ
N -250°Cден 1300°Cге чейин
(-418 ° F дан 2372 ° F)
±2°C – 2.2 МΩ
L -200°Cден 900°Cге чейин
(-328 ° F дан 1652 ° F)
± 2°C 2.2 МΩ
PT100
(DIN)
-210°Cден 700°Cге чейин
(-346 ° F дан 1292 ° F)
± 0.4°C 1.3 KΩ
PT100
(JIS)
-200°Cден 600°Cге чейин (-328°Fтен 1112°Fге чейин) ± 0.4°C 1.3 KΩ
mV -8mV чейин 70mV ± 0.05% 2.2 МΩ
mA -3мАдан 27мАга чейин ± 0.05% 70.5 Ом
V -1.3Вдан 11.5Вга чейин ± 0.05% 650 KΩ

Linear Output Characteristics

Type Нөл сабырдуулук Толеранттуулук Жүктөө жөндөмдүүлүгү
4-20мА 3.8-4мА 20-21 мА 500Ω max.
0-20мА 0 мА 20-21мА 500Ω max.
0 – 5 В 0 V 5 – 5.25 В 10 KΩ min.
1 – 5 В 0.9 – 1 В 5 – 5.25 В 10 KΩ min.
0-10V OV 10-10.5V 10 KΩ min.

DC Voltage Supply Characteristics (Installed at Output 2)

Type Сабырдуулук Макс. Чыгуу
Учурдагы
Ripple
Тtage
Изоляция
Барьер
20 V ± .5 V 25 мА 0.2 Vp-p 500 VAC
12 V ± 0.3 В 40 мА 0.1 Vp-p 500 VAC
5 V ± 0.15 В 80 мА 0.05 Vp-p 500 VAC

Specifications, continued…
Output 2 functions: Dwell timer
Deviation high/low alarm
Deviation band high/low alarm
PV high/low alarm
PID cooling control
Alarm modes: Normal, latching, hold, latching/hold.
Dwell timer: 0.1–4553.6 minutes
Маалыматтар байланышы
Interface: RS-232 (1 unit), RS-485 (up to 247 units)
Protocol: Modbus protocol RTU mode
Address: 1–247
Baud rate: 0.3 – 38.4Kbits/sec
Data bits: 7 or 8 bits
Parity bit: None, even or odd
Stop bit: 1 or 2 bits
Communication buffer: 160 bytes
Analog Retransmission
Output Signal: 4-20 mA, 0-20 mA, 0-5V, 1-5V, 0-10V
Чечим: 15 бит
Accuracy: ±0.05% of span ±0.0025%/°C
Load Resistance: 0-500 ohms (for current output)
10K ohms minimum (for voltagд чыгаруу)
Output Regulation: 0.01% for full load change)
Колдонуучу интерфейси
Single 4-digit LED display
Keypad: 3 keys for TEC-220, 4 keys for TEC-920
Programming port: For automatic setup, calibration, and testing
Communication port: Connection to PC for supervisory control
Башкаруу режими
Output 1: Reverse (heating) or direct (cooling) action
Output 2: PID cooling control, cooling P band 50~300% of PB, dead band -36.0-36.0% of PB
ON-OFF: 0.1-90.0 (°F) hysteresis control (P band=0)
P or PD: 0–100.0% offset adjustment
PID: Fuzzy logic modified
Proportional band 0.1-900.0°F
Integral time 0–1000 seconds
Derivative time 0–360.0 seconds
Cycle time: 0.1–90.0 seconds
Manual control: Heat (MV1) and cool (MV2)
Auto-tuning: Cold start and warm start
Failure mode: Auto-transfer to manual mode while sensor break or A-D converter damage
Ramping control: 0–900.0°F/minute or
0–900.0°F/hour ramp чен
Экологиялык жана физикалык
Operating temperature: 14°F (-10°C) to 122°F (50°C)
Сактоо температурасы: -40°F (-40°C) менен 140°F (60°C)
Нымдуулук: RH 0тен 90% га чейин (конденсатсыз)
Insulation resistance: 20Mohms min. (at 500VDC)
Dielectric strength: 2000VAC, 50/60 Hz for 1 minute
Vibration resistance: 10–55 Hz, 10 m/s≈ for 2 hours
Shock resistance: 200m/s ≈ (20g)
Moldings: Flame retardant polycarbonate
Өлчөмдөрү:
TEC-220 — 1-3/64″ (26.5 mm) H × 2″ (50 mm) W
× 4-3/8″ (110.5 mm) D
Depth behind panel: 3-7/8″ (98 mm)
TEC-920 — 1-7/8″ (48 mm) H × 1-7/8″ (48 mm) W
× 3-3/4″ (94 mm) D
Depth behind panel: 3-3/8″ (86 mm)
Weight: TEC-220—.26 lbs. (120 grams)
TEC-920—.31 lbs. (140 grams)
Approval Standards
Safety: UL61010C-1
EN61010-1 (IEC1010-1)
Коргоо классы:
IP65 front panel for TEC-220
IP30 front panel for TEC-920, all indoor use
IP20 for terminals and housing with protective cover.
All indoor use.
EMC: EN61326

Chapter 7 Modbus Communications

This chapter specifies the Modbus Communications protocol as RS-232 or RS-485 interface module is installed. Only RTU mode is supported. Data is transmitted as eight-bit binary bytes with 1 start bit, 1 stop bit and optional parity checking (None, Even or Odd). Baud rate may be set to 2400, 4800, 9600, 14400, 19200, 28800 and 38400.
7-1 Functions Supported
Only function 03, 06 and 16 are available for this series of controllers. The message formats for each function are described as follows:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Functions Supported

7-2 Exception Responses
If the controller receives a message which contains a corrupted character (parity check error, framing error etc.), or if the CRC16 check fails, the controller ignores the message. However, if the controller receives a syntactically correct message which contains an illegal value, it will send an exception response, consisting of five bytes as follows:
secondary address + offset function code + exception code + CRC16 Hi +CRC16 Lo Where the offset function code is obtained by adding the function code with 128 (ie. function 3 becomes H’83), and the exception code is equal to the value contained in the following table:

Exemption Code  аты                                                    Себеп
1 Bad Function Code  Function code is not supported by the controller
2   Мыйзамсыз маалымат дареги Register address out of range
3  Мыйзамсыз маалымат баалуулугу Data value out of range or attempt to write  a read-only or protected data

7-3 Parameter Table

Каттоо
Дарек
Параметр
Белгилөө
Параметр Төмөн масштаб Масштаб Жогорку Эскертүүлөр
0 SP I 1-пунктту коюу *4 R/W
1 SP2 2-пунктту коюу *7 7 Ft/W
2 SP3 3-пунктту коюу *6 R/W
3 БУЛПОО Кулпу коду 0 65535 R/W
4 INPT Киргизүү сенсорунун тандоосу 0 65535 R/W
5 UNIT Өлчөө бирдиги 0 65535 R/W
6 DP Ондук чекиттин абалы 0 65535 R/W
7 ИНЛО Low scale value for linear input *4 *4 Ft/W
8 INHI High scale value for linear input *4 *4 R/W
9 SP I L Low limit of SP I *4 *4 R/W
10 SP I H High Limit of SP1 *4 *4 R/W
11 SHIF PV shift value *4 *4 R/W
12 FILT Filter time constant 0 65535 R/W
13 DISP Display form 0 65535 R/W
14 PB P (proportional) band *5 *5 Ft/W
15 TI Интегралдык убакыт 0 65535 R/W
16 TD Туунду убакыт 0.0 65535 R/W
17 ЧЫГЫШ I 1-функцияны чыгаруу 0 65535 R/W
18 О1ТЫ Чыгуу 1 сигнал түрү 0 65535 R/W
19 БЕЛЕК Output 1 failure transfer -1999.9 4553.6 R/W
20 O1HY Output 1 ON-OFF hysteresis *5 *5 Ft/W
21 CYC I Чыгуу 1 цикл убактысы 0.0 65535 R/W
22 OFST Offset value for P control 0.0 65535 R/W
23 RAMP Ramp функция 0 65535 R/W
24 RR Ramp чен *5 *5 Ft/W
25 OUT2 2-функцияны чыгаруу 0 65535 R/W
26 RELO Retransmission low scale value *4 *4 R/W
27 О2ТЫ Чыгуу 2 сигнал түрү 0 65535 R/W
28 O2FT Output 2 failure transfer -1999.9 4553.6 R/W
29 O2HY Output 2 ON-OFF hysteresis *5 *5 R/W
30 CYC2 Чыгуу 2 цикл убактысы 0.0 65535 R/W
31 CPB Cooling P band 0 65535 R/W
32 DB Heating-cooling dead band -1999.9 4553.6 R/W
Каттоо дареги Параметр белгилөө Параметр Төмөн масштаб Scale High Эскертүүлөр
33 ALFN Ойготкуч функциясы 0 65535 R/W
34 REHI Retransmission high scale value *4 *4 R/W
35 ALMD Alarm operation mode 0 65535 R/W
36 ALHY Сигналдын гистерезиси *5 *5 R/W
37 ALFF Alarm failure transfer 0 65535 R/W
38 COMM Байланыш функциясы 0 65535 R/W
39 ADDR Дарек 0 65535 R/W
40 BAUD Бод ылдамдыгы 0 65535 R/W
41 DATA Data bit count CO 65535 R/W
42 ПАРИ Паритет бит 0 65535 R/W
43 ТОКТОТ Stop bit count 0 65535 R/W
44 SEL1 Тандоо 1 0 65535 R/W
45 SEL2 Тандоо 2 0 65535 R/W
46 SEL3 Тандоо 3 0 65535 R/W
47 SEL4 Тандоо 4 0 65535 R/W
48 SEL5 Тандоо 5 0 65535 R/W
49 SEL6 Тандоо 6 0 65535 R/W
50 SEL7 Тандоо 7 0 65535 R/W
51 SEL8 Тандоо 8 0 65535 R/W
52 ADLO мВ калибрлөө төмөн коэффициенти -1999.9 4553.6 R/W
53 ADHI мВ калибрлөө жогорку коэффициенти -1999.9 4553.6 R/W
54 RTDL RTD калибрлөө төмөн коэффициенти -1999.9 4553.6 R/W
55 RTDH RTD calibration high coefficient -1999.9 4553.6 R/W
56 CJLO Cold junction calibration low coefficient -199.99 455.36 R/W
57 CJHI Cold junction calibration high coefficient -1999.9 4553.6 R/W
58 DATE Дата коду 0 65535 R/W
59 SRNO Сериялык номер 0 65535 R/W
60 HOUR Working hours of the controller 0 65535 R/W
61 BPL 1 Bumpless transfer of OPI 0 65535 R
62 BPL2 Bumpless transfer of OP2 0.00 655.35 R
63 CJCL Cold junction signal low 0.000 65.535 R
64,     128 PV Процесстин мааниси *4 *4 R
65,     129 SV Учурдагы коюлган чектин мааниси *4 *4 R
66

130

MVI ON control output value 0.00 655.35 Read only unless
in manual control
67

131

MV2 OP2 control output value 0.00 655.35 Read only unless
in manual control
68 ТАЙМЕР Remaining time of dwell timer -1999.9 4553.6 R
69 EROR Error code *1 0 65535 R
70 РЕЖИМ Operation mode and alarm status *2 0 65535 R
71, 140 ПРОГ Program code *3 0.00 655.35 R
72 ID карта Команда коду 0 65535 R/W
73 JOB I Жумуш коду 0 65535 R/W
74 ЖУМУШ 2 Жумуш коду 0 65535 R/W
75 ЖУМУШ 3 Жумуш коду 0 65535 R/W
76 Clef Cold Junction температурасы -199.99 455.36 R
77 Резервге коюлган 0 65535 R
78 Резервге коюлган 0 65535 R
79 Резервге коюлган 0 65535 R

*1 The error code is shown in the first column of Table A.1 page 28.
*2 Definition for the value of MODE register:
H’000X = Normal mode
H’010X = Calibration mode
H’020X = Auto-tuning mode
H’030X = Manual control mode
H’040X = Failure mode
*3 The PROG Code is defined in the following table

H’0X00 = Alarm status is off
H’0x01 = Alarm status is on
The alarm status is shown in MV2 instead of MODE for models TEC-220 and TEC-920.

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Functions Supported1

7-4 Data Conversion
The word data are regarded as unsigned (positive) data in the Modbus message. However, the actual value of the parameter may be a negative value with decimal point. The high/low scale values for each parameter are used for the purpose of such conversion.

Let M = Value of Modbus message
SL = Scale low value of the parameter

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Data Conversion

A = Actual value of the parameter
SH = Scale high value of the parameter

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Data Conversion1

7-5 Communication Examples:
Example 1: Download the default values via the programming port
The programming port can perform Modbus communications regardless of the incorrect setup values of address, baud, parity, stop bit, etc. It is especially useful during the first time configuration for the controller. The host must be set with 9600 baud rate, 8 data bits, even parity and 1 stop bit.
The Modbus message frame with hexadecimal values is shown as follows:

TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- Data Conversion2

Example 2: Read PV, SV, MV1 and MV2
Send the following message to the controller via the COMM port or programming port:

03 00 H’40 H’80 00 04 Hi Lo
Адр. Func. Starting Addr. No. of words CRC16

Example 3: Perform Reset Function (same effect as pressingTEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon5  key) Query

06 00 H'48 H'68 H'25 Hi Lo
Адр. Func. Каттоо дареги. Data Hi/Lo CRC16

Example 4: Enter Auto-tuning Mode Query

06 00 H'48 H'68 H'28 Hi Lo
Адр. Func. Каттоо дареги. Data Hi/Lo CRC16

Example 6: Read All Parameters Query
Example 5: Enter Manual Control Mode Query

06 00 H'48 H'68 H'27 Hi Lo
Адр. Func. Каттоо дареги. Data Hi/Lo CRC16

Example 7: Modify the Calibration Coefficient
Preset the CMND register with 26669 before attempting to change the calibration coefficient.

A–1 Error Codes
Таблица A.1 Ката коддору жана оңдоочу аракеттер

Ката
Code
Дисплей
Символ
Ката сүрөттөлүшү Түзөтүүчү иш
4 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon17 Illegal setup values being used: Before COOL is used for OUT2, DIRT (cooling action) has already been used for OUT1, or PID mode is not used for OUT1 (that is, PB=0 and/or TI=0) Check and correct setup values of OUT2, PB, TI and OUT1. If OUT2 is required for cooling control, the control should use PD mode (PI34, TI$0) and OUT1 should use reverse mode (heating action). Otherwise, don’t use OUT2 for cooling control.
10 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon18 Байланыш катасы: начар функция коду Протоколдун талаптарына жооп берүү үчүн байланыш программасын оңдоо.
11 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon19 Байланыш катасы: катталуу дареги диапазондон тышкары Кулга ашыкча реестр дарегин бербеңиз.
14 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon20 Байланыш катасы: окуу үчүн гана берилиштерди же корголгон маалыматтарды жазууга аракет кылуу Кулга окуу үчүн гана берилиштерди же корголгон маалыматтарды жазбаңыз.
15 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon21 Байланыш катасы: реестрге диапазондон чыккан маанини жазыңыз Кул реестрине ашыкча маалыматтарды жазбаңыз.
26

,TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon22

Автоматтык жөндөө функциясы аткарылбай калды 1.The PID values obtained after auto-tuning procedure are out of range. Retry auto-tuning.
2.Don’t change set point value during auto-tuning procedure.
3.Use manual tuning instead of auto-tuning.
4.  Don’t set a zero value for PB.
5.  Don’t set a zero value for TI.
6.  Press RESET key
29 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon23 EEPROM туура жазуу мүмкүн эмес Ремонт үчүн заводго кайтыңыз.
30 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon24 Термопара иштебегендиги үчүн муздак түйүн компенсациясы Ремонт үчүн заводго кайтыңыз.
39 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon25 Киргизүүчү сенсор үзгүлтүккө учурайт, же 1-4 мА тандалса, 20 мАдан төмөн кириш ток, же киргизүү көлөмүtage below 0.25V if 1-5V is selected Киргизүү сенсорун алмаштырыңыз.
40 TEMPCON TEC-920 Auto Tune PID Process Temperature Controller- icon26 Aдан Dга чейин конвертер же ага байланыштуу тетик(тер) бузулушу Ремонт үчүн заводго кайтыңыз.

A–2 Returns
КАЙТАРАТ
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Return Material Authorization (RMA) form.
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E-mail:  A–2 Returns
КАЙТАРАТ
No product returns can be accepted without a completed
Return Material Authorization (RMA) form.
ТЕХНИКАЛЫК КОЛДОО
Техникалык суроолор жана көйгөйлөрдү чечүү боюнча жардам Tempco жеткиликтүү. Чалуу же жазуу учурунда өтүнмө же процесс боюнча мүмкүн болушунча көбүрөөк маалымат бериңиз.
E-mail: techsupport@tempco.com
Телефон: 630-350-2252
800-323-6859
Телефон: 630-350-2252
800-323-6859

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TEMPCON TEC-920 Auto Tune PID Process Temperature Controller [pdf] Колдонуучунун колдонмосу
TEC-220, TEC-920, TEC-920 Auto Tune PID Process Temperature Controller, Auto Tune PID Process Temperature Controller, PID Process Temperature Controller, Process Temperature Controller, Temperature Controller, Controller

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